The easYgen-800 is a control units for engine-generator system management

applications.

The control unit can be used in applications such as: co-generation, stand-by or

distributed generation.

Scope of delivery

The following parts are included in the covering box. Please check prior to the installation

that all parts are present:

• Device easYgen genset control

All screwable terminal connectors are delivered with plug and jack

• Clamp fastener installation material (4x)

1: Terminals 1 to 22: Power supply, relays, discrete inputs, MPU, D+, …

2:  Terminals 23 to 26: CAN (J1939)

3:  Terminals 33 to 35: RS-485 interface

4: USB service port for PC/laptop with ToolKit-SC

5:  Terminals 62 to 64: RS-232 interface

6:  ETHERNET interface connector (RJ-45)

7:  Terminals 56 to 61: Analog inputs

8:  Terminals 49 to 55 (screwable): Generator and Ground current, discrete input 8

9:  Terminals 45 to 48: Generator voltage

10:  Terminals 41 to 44: Intentionally not implemented

11: Terminals 36 to 40: Relay outputs

12:  SD micro card slot

SPECIFICATIONS

Power Supply

Operating Voltage

(Reverse polarity protected)

8.0 VDC to 35.0 VDC, Continuous Power

Supply.

Maximum supply voltage Short Time 80 V (5-10 s); Long T. 50 V

Minimum supply voltage 6.5 V

Maximum operating current (All relays closed, LCD bright)

380 mA (12 V); 188 mA (24 V)

Maximum standby current (All relays closed, LCD dimm)

90 mA (12 V); 42 mA (24 V)

Power Consumption <4 W (standby ≤ 2 W)

Battery voltage measurement  Accuracy: 1% (12V/24V)

Alternator Input Range

3-Phase 4-Wire

3-Phase 3-Wire

Single-Phase 2-Wire

2-Phase 3-Wire

50 Hz/60 Hz

AC15V – AC360V (ph-N)

AC30V – AC620V (ph-ph)

AC15V – AC360V (ph-N)

AC15V – AC360V (ph-N)

AC-Measurement

Voltage Accuracy

(400/480 V % rated)

Phase-phase: 100 .. 624 V：1%;

50 .. 100 V：1.5 %

Phase-neutral: 100 .. 360 V：1%

50 .. 100 V：1.5 %

Minimum frequency Generator: 10 Hz; Mains: 27 Hz

Maximum frequency Generator: 99.5 Hz; Mains: 99.5 Hz

Frequency resolution 0.1 Hz (10 .. 99 Hz)

Frequency accuracy ±0.1 Hz

Nominal CT secondary rating 5 A

Overload Measurement Max.: 10 A

Current Accuracy 1 %

Housing

Case Dimension easYgen-600: 209 X 166 x 45 mm3

easYgen-800: 237 x 172 x 45 mm3

Panel Cutout easYgen-600: 186 x 141 mm2

easYgen-800: 214 x 160 mm2

Working Conditions Temperature: (-25 to +70) °C;

Humidity: (20 to 93) %RH

Storage Condition Temperature: (-25 to +70) °C

Protection Level IP65 in the front, mounted with kit

IP20 on rear side

easYgen-600 Unique Features

 Compact design – optimize footprint of your control panel

 Crank disconnect function -an additional layer of engine safety

 CAN J1939 – monitor and control your EFI engine

• Remote Start/Stop application in

• Single unit isolated operation

• Stand-by operation

• Prime power operation

• Rental power operation

• Easy to set up and commission

• Comprehensive engine, and generator protection

• Engine ECU interface to electronic engines

• Programmable I/Os

• Power metering

• Communication ports:  CAN J1939. RS-485. USB

• Dedicated heavy duty relays for engine and breaker interface

• Switchable parameter sets for mobile genset applications

• PC and/or front panel configurable

• Event log and event triggered data log

FEATURES

• Three-phase true RMS power sensing

• Operation modes: AUTO, STOP, and MANUAL modes accessible through front panel, discrete inputs or

over interfaces

• Remote control via multiple interfaces and via discrete inputs

• Direct support of several ECUs such as Bosch, Cummins, John Deere, MTU, Perkins, Scania, Volvo,

Woodward

• Two 16 A relay outputs for cranking and fuel solenoid

• Event and data logging capability with real time clock

• Maintenance scheduler with multipurpose flexible timers

• Operating hours, start, maintenance counters and monitoring

• Three switchable parameter sets of AC system winding, Rated Voltage, Rated Frequency, Rated Current,

Rated Power, Rated Speed

• Can be applied on pumping units as an indicating instrument (relays are inhibited);

• Fully configurable via PC using USB, RS485 or Ethernet. Front panel configurable with password

protection

• Manual breaker operation with tactile buttons on front panel

• Customizable boot-up logo with adjustable screen display time

• Multilingual capability selectable on site

Do you package gensets, build switchgear or integrate systems? With several decades of experience in

genset control technology Woodward’s easYgen family offers a one-stop-shop standardization

opportunity for all of your genset control needs. easYgen family genset controls cover full range of

generator system applications ranging from simple start/stop control to complex synchronizing and

power management controls.

DESCRIPTION

Woodward easYgen-100 series is designed for single generator set used in isolated stand-by or prime

power applications. The controllers include purpose built algorithms and logic to start, stop, control, and

protect the genset, and open/close circuit breakers. Equipped with state of the art communication

interfaces, Woodward’s easYgen-100 Series AMF genset controllers provide exceptional versatility and

value for the OEM genset packagers.

The easYgen-100 Series is available in two variants:

• easYgen-600 compact start/stop controller offers a state of the art liquid crystal display (LCD),

adequate on-board I/Os and common industrial connectivity

• easYgen-800 advanced start/stop controller comes with a large LCD, I/O expansion possibility,

Ethernet and SD card connectivity

Easy-to-use software ToolKit-SC simplifies configuring the controllers for standard applications as well as

making it easy to customize it for individual solutions. Additionally, the module’s integral front panel

allows adjustment to several parameters.