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A-B IMC™ S Class Compact Motion Controllers

Product Features

• Powerful graphical software development system (GML) with

real-time debugging makes application programming easy and fun.

• State-of-the-art Intel i960 RISC microprocessor.

• Completely digital—no potentiometers or other adjustments

required; will not drift with time, temperature or humidity.

• Multitasking operating system allows simultaneous execution of

up to 10 tasks for efficient utilization.

• Electronic gearing for synchronization of any axis to another at a

programmable ratio. Ratio may be specified as a floating point

number or integer fraction (1⁄3. 3⁄10.  etc.).

• Electronic cam for coordinated motion profiles on one or more

axes. Profiles may be position versus time or slave axis position

versus master axis position.

• Sophisticated phase shift and advance/retard capabilities for

electronic gears and cams allow complex motions to be easily

programmed.

• Auto-registration and auto-correction make high-speed

registration applications easy.

• Exclusive Imaginary Axis provides additional command-only

axis for precise generation of master motion in master-slave

applications or correction moves in registration and

synchronization applications.

• Concurrent, independent, or synchronous motion on all axes.

Interpolated motion on up to three axes.

• Wide position, speed, acceleration, and deceleration ranges for

precise control.

• Separately programmable acceleration and deceleration rates for

maximum versatility.

• Trapezoidal, parabolic, and S-curve velocity profiles.

• Rotary mode with electronic unwind allows unlimited position

range for rotary axes.

• Motion merge function allows seamless transition between all

types of motion.

• Most motion parameters (including master axis for electronic

gears and cams) can be changed on-the-fly with no delays.

• Powerful floating-point math capabilities including

transcendental functions (sin, cos, log, etc.).

• Sophisticated Nested Digital Serve Control Loop with automatic

servo setup for quick and easy servo tuning.

• Isolation of all external connections from the microprocessor

logic for reliable performance.

• 4 MHz maximum feedback count rate allows high speed

operation without sacrificing resolution.

• Encoder loss detection protects operators and machinery from

damage in the event of encoder feedback failure.

• Isolated 16-bit DACs for smooth motion. Software offset

correction eliminates drift with analog servo drives.

• Field-configurable servo outputs allow independent selection of

±10V or ±150 mA signal format for each axis.

• Programmable position lock and position error tolerances for

servo fault protection.

• Programmable directional software travel limits for enhanced

overtravel protection.

• Velocity feedforward to reduce following error.

• Four optically isolated inputs for a home switch, positive and

negative overtravel switches, and a drive fault signal for each axis.

• Relay-contact drive enable output for each axis.

• Optically isolated high-speed position registration input for each

axis for position synchronization and registration applications.

• CPU watchdog with front-panel LED indicator for fail-safe protection.

• AxisLink option allows real-time axis coordination between

controllers for distributed, multi-axis systems.

• Non-volatile storage (write-locked battery-backed RAM) of

application program, setup parameter and default variable values.

• Memory Lock keyswitch on front panel prevents accidental or

unauthorized changes to application program, setup parameters,

and default variable values.

A-B IMC™ S Class Compact Motion Controllers (IMC-S/23x Models)

Application programming of the IMC-S/23x for any application is

accomplished with GML, the exclusive Graphical Motion Control

Language from Allen-Bradley. Using GML, over 100 different

commands are available to completely customize operation of the

IMC-S/23x for your specific application. Complete application pro

grams are downloaded to the IMC-S/23x via a field-configurable

RS-232C or RS-422 port where they are stored in non-volatile mem

ory (write-protected battery-backed RAM). Complete hookup diag

nostics and automatic servo setup routines for self-tuning the servo

parameters make setting up the IMC-S/23x quick and easy.

A dedicated serial port—which can be field-configured for RS-232C,

RS-422. or Allen-Bradley DH-485 communications—is provided for

the man-machine interface (MMI). Connection of the MMI device is

via an AT-compatible DB-9 connector (RS-232C or RS-422) or

RJ-45 connector (DH-485), both located on the front panel.

The Remote I/O option allows the IMC-S/23x to communicate with

other Allen-Bradley devices via Remote I/O. The motion controller

can communicate directly with an A-B PLC® using both discrete and

block transfers. The AxisLink option allows axes on other IMC S

Class controllers or ALECs (AxisLink Encoder Converter modules)

to be used as master axes for electronic gearing and cams. This ability

provides real-time coordination for distributed, multi-axis systems in

electronic gearing, cam, lineshaft, and synchronization applications.

A-B The IMC-S/23x, in conjunction with external drive systems

Product Description

The IMC-S/23x is a compact, rugged, microprocessor-based two- or

four-axis servo motion controller. By including the logic and field

power supplies, the IMC-S/23x provides a completely programmable,

stand-alone motion and logic controller suitable for a wide variety of

industrial applications.

The IMC-S/23x, in conjunction with external drive systems and

feed-back encoders, provides two or four axes of closed-loop

point-to-point positioning with profile (trapezoidal, parabolic, or

S-curve), velocity, acceleration, and deceleration control as well as

multi-axis linear, circular, or helical interpolation. The electronic

gearing feature allows any axis to be slaved to another at a program

mable ratio. The electronic cam feature allows coordinated motion

profiles which are functions of time or position of another axis.

Sophisticated phase shift, auto-registration, and auto-correction capa

bilities allow many complex motions and synchronizations to be eas

ily programmed. General-purpose discrete I/O, analog inputs, analog

outputs, etc. are provided by direct connection of Allen-Bradley

Flex™ I/O modules. Up to eight Flex I/O modules—providing a total

of 128 discrete I/O points—may be connected directly to the

IMC-S/23x. Analog inputs and outputs can be substituted for discrete

I/O blocks for increased I/O flexibility.

AIS810 ABB Ability™ System 800xA® hardware selector

Select I/O is an Ethernet networked, single-channel granular I/O

system for the ABB Ability™ System 800xA automation platform.

Select I/O helps decouple project tasks, minimizes the impact of

late changes, and supports standardization of I/O cabinetry

ensuring automation projects are delivered on time and under

budget.rnA Signal Conditioning Module (SCM) performs the

necessary signal conditioning and powering of the connected field

device for one I/O channel.

The AIS810 is an Analog Input Signal Conditioning Module (16-bit)

supporting 2/4-wire devices and HART communications.

• Single loop granularity – each SCM handles a single channel

• Supports hot swap

• Mechanical locking slider which turns off field device power and/or output before removal

• Field disconnect function which can galvanically separate the field loop wiring from the SCM during

commissioning and maintenance

• All SCMs have electronic current limitation

• Mechanical keying to prevent insertion of wrong module type after commissioning

• 24V DC powered through Modulebus

• Configurable through parameters

• LED indicators on the SCM indicate the operational state of the module.

ABB AIS810 Features and benefits

Features and benefits

• Analog input for 2-wire or external powered 4-wire field devices

• Signal range: 4…20 mA and 0…20 mA

• Can be used in hazardous areas

• Transmitter power current limited to 30 mA

• 16 bit A/D converter resolution

• Channel to channel galvanic isolation

• Hardware filter, rise time 1ms

• Software filter configurable through parameters

• Protected against wrong wiring

• Configurable software filter

• Diagnostics:

– Loop supervision (open circuit and short circuit)

– Hardware error supervision

– Communication supervision

– Device malfunction low, under range, over range and device malfunction high detection

– Internal power supervision

• Support of HART field devices (up to HART application layer revision7):

– HART Pass-Through

– Cyclic read of up to two HART Device Variables

– HART Device Validation

• Single loop granularity – each SCM handles a single channel

• Supports hot swap

• Mechanical locking slider which turns off field device power and/or output before removal

• Field disconnect function which can galvanically separate the field loop wiring from the SCM during

commissioning and maintenance

• All SCMs have electronic current limitation

• Mechanical keying to prevent insertion of wrong module type after commissioning

• 24V DC powered through Modulebus

• Configurable through parameters

• LED indicators on the SCM indicate the operational state of the module.

ABB NE810 Features and benefits

Features and benefits

• Pre-configured for use with System 800xA

• NE810 supports redundant power connection

• Enhanced monitoring using PNSM

• Industrial Ethernet 10-port switch

• Long life duration

• Fully supported by ABB

NE810 is an Industrial switch made for harsh environments. Due to

our multi-rate SFP solution, the switch can be used in either 100

Mbit or Gigabit networks. Our unique FRNT (Fast Recovery of

Network Topology) technology is the fastest protocol on the

market to re-configure a network in case of any link or hardware

failure. That is why NE810 is also used in safety-critical applications

such as tunnels, traffic signal control, and railway systems.

Installations in harsh environments and places with heavy electrical

interference require the use of reliable media. NE810 provides a

number of solutions using fiber optic transceivers. Multi- or singlemode

transceivers can be used to build point-to-point or

redundant ring networks with ranges up to 120 km between each switch.

NE810 ABB Ability™ System 800xA® hardware selector

NE810 is an Industrial switch made for harsh environments. Due to

our multi-rate SFP solution, the switch can be used in either 100

Mbit or Gigabit networks. Our unique FRNT (Fast Recovery of

Network Topology) technology is the fastest protocol on the

market to re-configure a network in case of any link or hardware

failure. That is why NE810 is also used in safety-critical applications

such as tunnels, traffic signal control, and railway systems.

Installations in harsh environments and places with heavy electrical

interference require the use of reliable media. NE810 provides a

number of solutions using fiber optic transceivers. Multi- or singlemode

transceivers can be used to build point-to-point or

redundant ring networks with ranges up to 120 km between each

switch. Our BIDI transceiver, which transmits and receives data on

a single fiber can be used in applications where the number of fiber

cores is limited.

Real-time properties are implemented in the switch in order to

achieve determinism for real-time critical applications. NE810

supports QoS (Quality of Service) with four priority queues and

strict priority scheduling as well as HoL (Head of Line Blocking

Prevention). All to assure that the data network is deterministic.

ABB NE802 Features and benefits

Features and benefits

• TX shields individualy isolated

• Wide DC power range 12 – 48 VDC

• Wide temperature range

• Automatic MDI/MDI-X crossover

• LED indicators for Power, Speed, Duplex, Link and Traffic

• Port monitoring

• 35 mm DIN rail mounting

• Enable or disable of flow control

NE802 is an unmanaged 5-port switch with one SFP fibre port and

four copper ports, al supporting 10/100 Mbit/s or Gbit Ethernet. The

ABB range of Smal Form-factor Pluggable (SFP) transceivers are

available as multimode, singlemode or Bi-Di transceivers with

distance up to 120 km.

ABB NE802 System 800xA hardware selector

NE802 is an unmanaged 5-port switch with one SFP fibre port and

four copper ports, al supporting 10/100 Mbit/s or Gbit Ethernet. The

ABB range of Smal Form-factor Pluggable (SFP) transceivers are

available as multimode, singlemode or Bi-Di transceivers with

distance up to 120 km.

The unit is designed for use in industrial applications with dual 10 to

57 VDC power input. The unique “tri-galvanic” isolation provides

isolation between al ports, power supply and between each chassis

screen avoiding ground loop currents. The IP21 rating ensures that

the unit can be instaled in locations where condensed water may

occur. Only industrial grade components are used which gives the

units an MTBF of 1.182.000 hours and ensures a long service life. A

wide operating temperature range of –40 to +70 °C (–40 to +158 °F)

can be achieved with no moving parts.

HE959CPU250 & HE959CPU300 – Powerful CPU with Horner OCS I/O Expansion

HE959CPU250 & HE959CPU300 – Powerful CPU with Horner OCS I/O Expansion

The OCS Lineup is Expanding!

The Horner OCS that features a combined controller, HMI, I/O

and networking has been very sucessful since its launch in the

1990’s. We are now launching CPUs that can be expanded with

OCS I/O and viewed and controlled by a remote connected

screen or by a web browser.

CPU250

The CPU250 is Horner’s Micro OCS equivalent in the OCS CPU

lineup. Serial, Ethernet, and CAN communications are available

as standard, as well as support for WebMI that can be used as a

remote interface. It also makes a transition to USB-C for programming

purposes, and can even be powered locally by the same connection,

in order to easily load a program on your test bench or desk setup!

Like the Micro OCS lineup, the CPU250 comes with a great amount

of onboard I/O. Up to 34 I/O points – a whopping 16 of

which can be configured as analog! And if that isn’t enough,

as part of the OCS-I/O family it can easily be expanded

with up to 7 OCS-I/O modules locally as well.

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