Category: ABB

OVERVIEW

The M4M network analyser includes versions with the Profibus DP-V0 communication protocol (M4M 20 Profibus and M4M 30 Profibus).

1.1 Profibus

Profibus stands for Process Field Bus.

Profibus is a fieldbus according to IEC 61158/EN 50170. which is mainly used in industrial automation and process areas.

Profibus is a single-master-multi-slave communication network; it is an open, reliable and powerful fieldbus system.

It is characterised by its fast response time, its complete definition according to international standards and its ability to connect devices from dcs-sis.com different manufacturers (if all devices comply with the same standard).

Profibus also reduces wiring between network nodes, as it requires only one communication cable.

Profibus communication technology is based on a master-slave architecture:

– Every Profibus system requires at least one master (e.g. PC or PLC).

– Up to 127 devices (master + slave) can be connected to a single system.

– Profibus systems can be ‘multi-masters’; in this case, a ‘token’ structure is used in which only one master can communicate on the network at a time.

The M4M Profibus (M4M 20 Profibus and M4M 30 Profibus) type instruments are slave devices that implement the Profibus DP-V0 protocol.

The DP slave is a peripheral device that acquires input information and sends data to the central master.

According to the IEC 61158/EN 50170 standard, Profibus DP (decentralised periphery) is typically used to connect decentralised peripheral devices with fast response times.

The standard specifies node distances of up to 300 metres with bit rates ranging from 9.6 kbps to 12 Mbps, using standard cables and maintaining maximum operating speed.

Transmission method

The transmission method for Profibus DP is the RS485 interface (according to the EIA standard) using shielded twisted-pair cables.

The simple RS485 twisted-pair transmission method is ideally suited for linear/tree networks with high transmission speeds.

The Profibus must always be terminated with two terminals. As shown in the figure below, either terminal must consist of three resistors;

The terminals must be fed with a voltage of 0 to 5 volts DC, otherwise their resistance is not equal to the characteristic impedance of the cable.

With this structure, the voltage on the bus is fixed when there are no active devices.

ABB’s IORR2100-30 is an I/O module typically used in industrial automation and control systems.

The module allows users to connect field devices (e.g., sensors, actuators, etc.) to a control system for data acquisition and sending control commands.

Specifically, the IORR2100-30 may have the following features:

Input/Output Functions: the module may support multiple types of input and output signals, such as digital input/output (DI/DO) or analogue input/output (AI/AO).

This makes it possible to interface with a wide range of different types of sensors and actuators.

Communication Interfaces: The IORR2100-30 may have one or more communication interfaces, such as Ethernet, serial communication, etc., to allow for data transfer with the control system.

Configuration and programming: The module may support configuration and programming through specific software tools to meet specific application requirements.

Modularity and expandability: As an I/O module, the IORR2100-30 may be a component in a control system that can be combined with other ABB dcs-sis.com or other manufacturers’ modules to build a complete control system.

Environmental adaptability: Considering the complexity of industrial automation environments, the module may have a certain degree of immunity to interference, as well as the ability to adapt to environmental factors such as temperature and humidity.

ABB’s IORR2100-30 I/O module is a highly integrated and feature-rich module designed to meet the diverse needs of industrial automation and control systems.

Widely used worldwide.

Flexible design

– Variable number of poles

– Adjustable number of auxiliary contacts

– Choice of N.O. and N.C. pole combinations

– Choice of mechanical or magnetic latching

Easy maintenance

– Direct access to all parts of the contactor

– Complete instruction manual

– Spare parts available

– Specialised service for bar contactors.

Excellent durability

– Mechanical durability up to 10 million operating cycles

– Mechanical switching frequency up to 1200 cycles per hour

– Electrical durability up to 350 000 operating cycles.

Ideal for heavy duty applications

– High braking and breaking capacity

– Fully compliant with the requirements of use categories dcs-sis.com AC-3. DC-3 and DC-5 (AC/DC motor control for mining, steel industry ……) .

Customised solutions

– More than 60 years of experience in customer projects

– Solutions according to specifications

– Pre-sales support to identify and define customer requirements

– Experts at your disposal to help you select a product or optimise a configuration.

Flexible and reliable device for use with all ABB flame detectors.

The Flame Analysis Unit (FAU810) is the latest addition to ABB’s range of cutting edge flame analysis equipment.

The FAU810 has been designed from the ground up to maximise flexibility, availability and reliability.

It takes full advantage of the latest technology available, keeping the cost of flue gas analysis as low as possible while maintaining ABB’s excellent reputation as the most reliable instrument in the industry.

Easy to install and configure, the FAU810 is simple to operate and features a redundant Profi bus DP-V1 or standard Modbus interface for easy and secure data exchange and adjustment.

Adjustments. You can connect any type of ABB flame sensing device to the FAU810.

This makes the FAU810 the standard module for all ABB flame scanner applications and the preferred solution for retrofitting existing equipment.

This makes the FAU810 the standard module for all ABB flame scanner applications and the preferred solution for retrofitting existing installations.

It determines whether the current signal value is within the functionally defined programmed limits.

The FAU810 can define a variety of limit values to dcs-sis.com address any situation that may arise in a utility or industrial boiler.

Collecting Flame Detector Signal Values

The FAU810 analyses the signal generated by the flame detector.

Calculate signal quality

The FAU810 measures the signal quality to show changes in the burner flame.

The quality value acts as a barometer, predicting when the burner is likely to go out. This helps you to anticipate changes and problems.

Continuous fault detection

The instrument automatically monitors the flame detector and the electronics of the FAU810 unit to detect system problems or malfunctions.

Signalling an Unsafe Condition

A no flame condition occurs when the FAU810 logic determines that an unsafe condition exists.

Remote Monitoring

Extended setup, parameter archiving, group viewing, advanced diagnostics including flame raw data, real-time and historical trending for up to 254 networked scanning heads.

Networking with the DTM is possible via the PC-based software package Flame ExplorerTM or via any Profi Bus DP-V1 master remote control.

IEC 61850 and Ethernet redundancy

Communication services in the substation

– IEC 61850-8-1 part allows the elimination of copper wires between relays on a horizontal level, i.e. relay-to-relay communication – substation bus;

IEC 61850-9-2LE allows the sharing of digitised information from transformers or sensors with other relays in a standardised way – process bus.

These services are categorised as client-server services:

– The MMS traffic, defined in IEC 61850-8-1. allows MMS clients such as SCADA, OPC servers or gateways to access all IED objects “vertically”.

This traffic flows on the station bus and the process bus.

Real-time services:

– The GOOSE flow, as defined in IEC 61850-8-1. which allows the IED to exchange data “horizontally” between machine rooms, or “vertically” between the process level and the machine room level.

In particular, status signals and trip signals are usually also used for interlocking. These information flows are usually transmitted via the station bus and/or the process bus.

– The SV (Sampled Value) flow is defined in IEC 61850-9-2 and is used to transmit voltage and current samples.

This flow is usually on the process bus, dcs-sis.com but can also flow via the station bus, e.g. for busbar protection, centralised protection and control, and phase measurement.

Generic Object-Oriented System Events (GOOSE)

– Standardised horizontal communication

– Replaces hard wiring between relays and controllers

– GOOSE is used to broadcast events between relays in a substation.

– The GOOSE communication link between relays is monitored and controlled by cyclically sending data.

– Ethernet technology provides a fast and reliable station bus for data transfer.

ABB’s 3BSE000470R1 PFBK 165 PROCESSOR BOARD, as a processor board, typically offers a range of features and benefits.

These features help to meet the needs of various industrial automation and control systems. The following are some of the possible features:

High-performance computing power: The processor board may be equipped with a high-performance processor capable of performing complex control algorithms and data processing tasks for fast response and efficient operation.

Rich interface options: The processor board usually provides a variety of communication interfaces, such as Ethernet, serial port, fieldbus, etc., for data exchange and communication with other devices or systems.

Modular design: The adoption of modular design makes the processor board easy to install, configure and maintain.

At the same time, the modular structure also provides flexibility and expandability, allowing functional modules to be added or replaced as needed.

Reliability and stability: ABB, as a well-known power and automation technology company, its products usually excel in terms of reliability and stability.

This processor board may undergo strict quality control and testing to ensure stable and reliable operation even in harsh industrial environments.

Ease of use and configurability: The processor board may be equipped with an intuitive user interface and powerful configuration tools that allow users to easily set parameters, troubleshoot and monitor the system.

Compatibility and Integration: The processor board may be compatible with a wide range of ABB and other vendors’ equipment and systems for easy integration into existing automation solutions.

The types of communication interfaces supported by ABB’s 3BSE000470R1 PFBK 165 PROCESSOR BOARD may vary depending on the specific product version and configuration.

Typically, ABB’s processor boards support a variety of communication interfaces to meet the needs of different application scenarios.

The following are some common types of communication interfaces, one or more of which may be supported by this processor board:

Ethernet interface (Ethernet): Used to connect to dcs-sis.com a local area network (LAN) or wide area network (WAN) for high-speed data communication and remote access.

Serial communication interfaces (Serial): such as RS-232. RS-422. RS-485. etc., for point-to-point serial communication with other devices or systems.

Fieldbus interface: such as PROFIBUS, Modbus, CAN, etc. It is used to connect devices and systems in the industrial field for real-time data exchange and control.

USB interface: used to connect USB devices, such as storage devices, keyboards, mice, etc., to facilitate data backup and device debugging.

ABB’s 3BSE000470R1 PFBK 165 PROCESSOR BOARD, as a high-performance processor board, has a wide range of application scenarios.

Unrivalled overall capability and performance

The Symphony Plus Flame Scanner takes full advantage of the system architecture, unrivalled scalability and simplicity, CPU performance and communication speed. It is this

combined with the Uvisor™ SF810i Flame Scanner makes for an ideal flame failure protection system.

The Uvisor™ SF810i is a multi-fuel scanner that provides consistent and reliable information on flame presence and quality for utility and industrial boiler burners.

The Uvisor™ SF810i utilises state-of-the-art technology in a ruggedised housing:

– Solid-state sensor module covering the entire flame radiation spectrum (UV-VL-IR and dual-sensor UVIR)

– Signal processor unit: extremely powerful module capable of running ABB’s proprietary flame analysis process.

The real-time measurement of dynamic flame parameters is continuously subjected to extensive fail-safe verification procedures before the flame status is voted on.

– Communication drives: Redundant PROFIBUS DP-V1 links (or redundant standard Modbus) provide high-speed data transfer to external

Monitoring system

– Terminal and configuration board with local display dcs-sis.com and buttons for initial setup and online aiming assistance.

The integrated scanner is supplied with screw-type removable terminals as standard and can be supplied with IP66/67 or ATEX II 2GD EX d IIC T6 quick connectors for non-hazardous and hazardous areas respectively, for ease of maintenance.

The Uvisor™ SF810i Flame Scanner is available with accessories for the following installations:

– Line of sight (LOS) for wall burners

– Fibre optic cable (FOC) with outer conduit, cooling hose and connector flange for angle burner tilt burners

– Extended setup, parameter file archiving, group viewing, advanced diagnostics including raw flame data, real-time and historical trends for up to 254 scanning heads

Features:

Data management: The PPC907BE-3BHE024577R0101 module is responsible for managing and storing a large amount of system data, including equipment operating status, process parameters, fault information and so on.

Data processing: The module has data processing capability, which can process the input data and output the corresponding control signals.

Communication: PPC907BE-3BHE024577R0101 module supports various communication protocols, such as Ethernet, Modbus, Profibus, etc., to achieve communication with other devices.

Remote Access: The module may support remote access dcs-sis.com function, allowing users to monitor and control via network connection.

Data Acquisition and Processing: The module may acquire data from various sensors and devices, and output or upload them to other systems after processing.

Application Areas:

Industrial Automation: In the field of industrial automation, PPC907BE-3BHE024577R0101 modules are widely used in various automation equipment and systems, such as robots, production line control, etc., to achieve efficient and accurate control.

Power System: In the power industry, the module can be applied to the control and protection of power generation, transmission and distribution systems, and monitoring and regulating the parameters of various power equipment.

Machinery Manufacturing: In the field of machinery manufacturing, the module can be used to control various machine tools, machining centres and other equipment to achieve high-precision and high-efficiency processing.

Process control: PPC907BE-3BHE024577R0101 module is suitable for various process control applications, such as chemical, pharmaceutical, food processing and other fields, to accurately control various processes.

Logistics systems: In logistics systems, the module can be used to control automated warehouses, conveyor belts, robots and other equipment to improve logistics efficiency and accuracy.

Data centre: In the field of data centre, the PPC907BE-3BHE024577R0101 module can be used as a central server to manage data storage and access, providing efficient data processing and storage solutions.

Control panel CDP 312R

A control panel (type CDP 312R) is installed on the door of the drive. The CDP 312R is the user interface of the supply unit and the inverter unit of the drive, providing the essential controls such as Start/Stop/Direction/Reset/Reference, and the parameter settings for the units’ control programs. More information on using the panel can be found in the Firmware Manual delivered with the drive.

The control panel is wired to both the supply unit and the inverter dcs-sis.com unit. By default, the panel is set to control the inverter unit. The unit that is currently being controlled is indicated by the ID number. The ID number can be seen in the Drive Selection Mode of the panel. By default, one (1) denotes the inverter unit and two (2) denotes the supply unit.

The control panel can communicate with and control only one of the units at a time, and it displays the Warning and Fault messages of the unit it controls. In addition,the panel indicates the active warnings and faults in the unit that is not currently being controlled (for more information, see chapter Fault tracing).

Controls of the supply unit

The supply unit control program runs in the RDCU control unit located in the swing out frame. The RDCU is connected to the supply modules by a fibre optic link, and a separate wire set. If there are parallel supply modules, the controls from the RDCU are distributed to the modules with an optical branching unit (APBU board). The RDCU is also connected to the inverter unit with a fibre optic link and to the panel through the panel link.

Typically, the user controls the supply unit with the control devices mounted on the cabinet door. The use of these control devices is described in the following subsections. No additional control devices or connections are needed. However, it is also possible to control the unit with the control panel and through the fieldbus.

Main disconnecting device

The drive is always equipped with a main disconnecting device. The device is either the main switch-disconnector inside the module (no option +F253 or +F255), the main switch-disconnector outside the module (option +F253), or the main breaker outside the module (option +F255). 

The user operates the main switch-disconnector(s) with a handle on the cabinet door. The breaker is withdrawable; its must be racked out when disconnection is needed.

Product Overview

Use of the relay

The motor protection relay REM610 is a multifunctional protection relay primarily used to protect motors in various motor applications.

The relay is based on a microprocessor environment. A self-monitoring system continuously monitors the operation of the relay.

The human-machine interface includes a liquid crystal display (LCD) that makes local use of the relay safe and easy.

The relay can be controlled locally via serial communications from a computer connected to the front communication port.

Remote control is available via a serial communications bus connected to the rear connector of the control and monitoring system.

Features

* Three-phase motor start monitoring based on thermal stress calculation with speed switch blocking function

* Three-phase overcurrent protection with timing characteristics and speed switch latching function

* Three-phase short circuit protection with instantaneous or timed characteristic

* Three-phase undercurrent (loss of load) protection with timed characteristic

* Non-directional earth fault protection with timing characteristics.

* Three-phase thermal overload protection

* Three-phase unbalance protection based on negative phase sequence currents with inverse definite minimum time characteristic

* Inverted phase protection based on negative phase sequence current

* Accumulated start-up time counter with restart inhibit function

* Circuit breaker fault protection

* Temperature protection stage with timing characteristics

* Emergency start function

* Optional RTD module

* With six measurement inputs

* Supports PTC thermistors and various RTD sensors

* Three additional galvanically isolated digital inputs

* Four precise current inputs

* Time synchronisation via digital inputs

* Trip circuit monitoring

* User selectable rated frequency 50/60 Hz

* Three normally open power output contacts

* Two change-over signal output contacts

* Output contact functions can be freely configured according to requirements

* Two galvanically isolated digital inputs, three additional galvanically isolated digital inputs on the optional RTD module

* Interference recorder:

* Recording time up to 80 seconds.

* Triggered by one or more internal or digital input signals

* Records four analogue channels and up to dcs-sis.com eight user-selectable digital channels

* Adjustable sampling rate

* Non-volatile memory for

* Up to 100 time-stamped event codes

* Set values

* Interference logger data

* Time-stamped logged data for the last five events

* Operating indication messages and LEDs showing status in case of power failure

* HMI with alphanumeric LCD and navigation buttons

* Eight programmable LEDs

* Multiple language support

* User-selectable password protection for the HMI

* Display of primary current value

* Demand value

* All settings can be modified via PC

* Optical front communication connection: wireless or cable

* Optional rear communication module with plastic fibre, combined fibre (plastic and glass) or RS-485 connection.

for system communication using SPA bus, IEC 60870-5-103 or Modbus (RTU and ASCII) communication protocols.

* Battery backup for real-time clock

* Battery charge monitoring

* Continuous self-monitoring of electronics and software

* Removable plug-in unit