Category: ABB

The RIO600 is a flexible and robust remote I/O device for distribution substations.

It can be used in a variety of distribution and grid automation applications using IEC 61850 and Modbus TCP communications.

The RIO600 is used to extend the digital I/O (inputs/outputs) of the ABB Relion® family of protection relays, to

and to provide I/O for the station automation unit COM600 in primary substations.

As part of a grid automation solution, it can also be used in secondary distribution substations as a combined I/O and fault channel indication device.

Key benefits

The RIO600 helps simplify substation wiring and provides additional flexible I/O in the switchgear.

It can use IEC 61850 horizontal GOOSE communication or Modbus TCP.

The RIO600 enables better monitoring and faster data transfer than conventional signal wiring methods.

Module Type Description

Power Supply Module PSMH High Voltage Range Power Supply Module

PSML Low voltage range power supply module

Communication module LECM Communication module with RJ-45 Ethernet port

LECM Communication module with multimode fibre optic LC Ethernet ports

I/O Modules Digital Input Module DIM8H High voltage range, 8 optically isolated binary inputs with common loop per pair of inputs

DIM8L Low voltage range, eight opto-isolated binary inputs, two input pairs with common loop.

Digital Output Module DOM4

Digital output module DOM4 Four output contacts per digital output module, two pairs of potential-free contacts with common loop

RTD4 RTD Module Four opto-isolated channels supporting RTD sensors (Pt100. Pt250. Ni100. Ni120 and Ni250) and mA inputs (configurable 0…20 mA). .20 mA).

The channels are non-isolated from dcs-sis.com each other

Analogue Output Module AOM4 Four independently isolated and configurable mA output channels drive 0…. .20 mA.

Product Description

The ARG600 Wireless Gateway allows wireless monitoring and control of field devices from a central site or control centre over a cellular network.

The device provides industrial quality connectivity based on TCP/IP and serial port protocols.

The ARG600 Wireless Gateway has integrated communication capabilities for seamless integration with SCADA systems.

The Wireless Gateway ARG600 is a member of the ABB Arctic product family and part of the 600 Wireless Gateway product family.

With the Wireless Gateway ARG600. it is possible to connect legacy IEC 60870-101 devices to modern TCP/IP-based IEC 60870-5-104 control systems. This is made possible by the

protocol conversion to IEC 60870-104. The ARG600 also supports protocol conversion from Modbus RTU to Modbus TCP.

DNP3 serial devices can be connected to dcs-sis.com DNP3 TCP SCADA systems. In this case, the DNP3 protocol is transmitted via TCP/IP communication (transparent serial gateway mode).

The ARG600 wireless gateway can be used in a variety of industrial and utility applications to maximise benefits.

– Industrial-grade TCP/IP router: Multiple serial and TCP/IP-based field devices can be integrated into a centralised supervisory and control system (SCADA).

– Integrated protocol conversion to connect legacy serial devices to a TCP/IP-based supervisory control system (SCADA).

– Ideal for retrofitting as users can extend the life of existing serial substation equipment

– Remote access to field devices means fewer site visits for operation and maintenance

– Optimises communication costs by using public cellular networks

– Existing legacy private radio systems can be upgraded to solutions based on higher bandwidth cellular networks.

Introduction

The IOR810 is a gateway module that connects Symphony Plus SD-Series and HR-Series controllers to the S800 I/O.

As part of a Symphony Plus or Symphony Harmony control system.

The IOR810 provides an alternative way to use the S800 I/O with Sequence of Events (SOE) functionality.

The accuracy of the SOE timestamps is determined by the specifications of each S800 SOE digital input module type.

The IOR810 is the interface between the HN800 I/O bus (electrical or fibre optic) and the existing S800 I/O module bus (fibre optic only).

The core function of the IOR810 is to scan the S800 I/O modules and provide information to the Symphony Plus controller via the HN800.

The IOR810 connects and scans up to seven S800 cluster modems over the fibre module bus.

Each cluster modem can support up to 12 S800 I/O modules.

The distance between the IOR810 and the Symphony Plus controller is up to 30 metres if connected via the electrical HN800 bus;

If connected via a fibre optic HN800 bus, the distance between the IOR810 and the Symphony Plus controller is up to 3000m using RFO810 repeaters.

If using plastic fibre optic cables, the maximum distance of the fibre optic modular bus between the IOR810 and the S800 cluster modem or between two cluster modems in a daisy chain is 15 metres;

If HCS fibre optic cable is used, the maximum distance is 200 metres;

1000 m if using TB825 optical media converters and glass fibre cables.

The cluster dcs-sis.com modems can be non-redundant or redundant.

The IOR810 receives configuration information from the Symphony Plus controller using standard Symphony Plus function codes to specify S800 I/O data.

It will process inputs and outputs, analogue and digital signal types, pulse counters and Sequence of Events (SOE) data acquisition.

S800 Input/Output Modules and Terminal Units

The S800 I/O is distributed as a modular I/O and communicates with numerous controllers via Advant Fieldbus 100 (AF100), PROFIBUS-DP, or directly.

The S800 I/O is easy to install I/O modules and process wiring.

It is highly modular and flexible, so I/O modules can be combined to suit a wide range of applications.

The S800 I/O can be installed in a variety of configurations to meet most requirements.

Product Overview

The S800 I/O is easy to install I/O modules and process wiring.

It is highly modular and flexible, so I/O modules can be combined to suit a wide range of applications.

Including most types of signalling, HART and intrinsically safe interfaces, the S800 I/O module is combined with a fieldbus communication interface (FCI) to form an I/O station.

The S800 I/O can be used in both stand-alone and redundant applications.

In general, all S800 units are G3-compliant. G3-compliant modules can withstand

According to ISA-S71.04. G3-compliant modules can withstand more severe environmental conditions. The following S800

units are G2 compliant – SD821. SD822. SD823. SD831. SD832. SD833. SD834.

G3-compliant versions of the SD822 and SS822 are also available.

G3-compliant SD822 and SS822 versions are also available.

All modules dcs-sis.com are labelled with a bar code showing the serial number, product ID and product revision number.

Separate barcode strips are included on the modules if required.

Features

– 8 channels for 0… .20 mA, 4… .20 mA d.c., single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Input shunt resistors protected to 30 V with PTC resistors.

– Analogue inputs are short-circuit protected to ZP or +24 V.

– Inputs can withstand HART communications.

– Process and Power

Process and power connections are made via removable connectors.

Process and power supply are connected via removable connectors.

The AI801 analogue input module has 8 current input channels.

The current inputs can withstand a short circuit of the transmitter power supply with a minimum of 30 VDC without damage.

Current limiting is achieved by means of PTC resistors. The input resistance of the current inputs is 250 ohms, including the PTC resistors.

The module distributes external transmitter power to each dcs-sis.com channel. This adds a simple connection for power distribution to the two-wire transmitter.

There is no current limiting on the transmitter power terminals. All eight channels are isolated as a group from the module bus. Power to the input stage is converted from an external 24 V voltage.

Features

– 8 channels for 0… .20 mA, 4… .20 mA, 0… .5 V or 1… .5 V d.c. single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Transmitter supply current limited per channel.

– HART direct communication.

AI815 Analogue Input Module

The AI815 dcs-sis.com analogue input module has 8 channels.

The module can be configured as a voltage or current input. Current and voltage signals cannot be mixed on the same I/O module.

The voltage and current inputs can withstand overvoltage or undervoltage of at least 11 VDC.

Input resistance is greater than 10 M ohms for voltage inputs and 250 ohms for current inputs.

The module distributes external HART-compatible transmitter power to each channel.

This adds a simple connection for power distribution to 2-wire or 3-wire transmitters. Transmitter power is monitored and current limited.

If an external power supply is used to power HART transmitters, the power supply must be HART-compatible.

The module cycles through self-diagnostics.

Functions

– 4 channels for -20… +20 mA, 0… .20 mA,

4… .20 mA, -10… +10 V, 0…20 mA, 4…20 mA, -10… +10 V, 0… .10 V, 2… .10 V, -5… +5 V, 0… .5 V, 1… .5 V d.c. Bipolar differential inputs.

– A set of 4 channels isolated from ground.

– 14 bit resolution plus sign.

– Input shunt resistor protected to 30 VDC.

– Inputs can withstand HART communication.

AI820 Analogue Input Module

The AI820 analogue input module has 4 differential bipolar current/voltage inputs. Each

channel can be either a voltage or current input.

The current inputs are designed to withstand accidental maximum normal mode 30 VDC connections.

To protect the current input circuits from hazardous input levels (i.e., accidental connection to a 24 V power supply), the 250 Ω current-sense resistor is rated at approximately 5 watts.

This is only used for temporary protection of one dcs-sis.com channel.

The module distributes external transmitter power to each channel. This adds a simple connection (using the extended MTU) to distribute power to external 2-wire transmitters.

There is no current limit on the transmitter power terminals.

High-performance applications with extremely fast control algorithms

– Cycle times ranging from 100 μs (microseconds) for fast control loops to several seconds for long-term transient operation require specialised control equipment.

Dual-core processor units combine these high-speed controls with low-speed process control tasks normally performed by stand-alone PLC (Programmable Logic Controller) units.

The dual-core processor unit takes the technology a step further by combining these high-speed control and low-speed process control tasks normally performed by a separate PLC (Programmable Logic Controller) unit.

The AC 800PEC embedded system is unique in the field of industrial process controllers for its robust and flexible architecture and integrated standard communication functions.

The AC 800PEC is the ultimate way to fulfil high demands.

The AC 800PEC offers a unique combination of functions for demanding applications:

– Short cycle times, down to 100 μs

– High processing power

– Fast communication and input/output via optical links

– Programming tools:

– System engineering using ABB Control Builder’s IEC61131-3 language.

Compact and specialised

– Product and control development using MATLAB®/Simulink® dcs-sis.com for model-based design, easily bridging the gap from simulation to implementation

– Fully integrated with ABB Ability™ System 800xA

– Innovative and flexible use of FPGAs to include protocol and application functionality in the device without creating an additional processor load

– Optical communications

– Industrial grade hardware with no moving parts

– Long life and easily upgradable

– Robust file-dependent system, unaffected by power failures

Arc Furnace Applications

– Stable arc detection

– Different control modes (constant current, constant power or constant resistance)

– Quick connection to Power Quality Systems (PQS)

Includes ELREG (electrode regulation; control of the anode hydraulic system) function:

– Manual electrode control (analogue or digital)

– Electrode quick lift function (with or without separate quick lift valve)

– Automatic arc extinguishing function

– Automatic re-arc function

– Adaptive electrode control according to furnace conditions or heating stage

– Stacked integral control circuit

– Voltage fluctuation measurement (stability index calculation)

– Arc detection/protection of the furnace roof

– Protection of the furnace top from arcs during arc extinguishing

– Hydraulic oil pressure monitoring and electrode protection

– Collapse detection

– High-pressure detection

– Control logic for backpressure valves

– Voltage monitoring to ground

– Voltage monitoring at the top of the furnace

– Automatic raising of the electrode after a furnace shutdown command (distance or position selectable)

– Shut-off valve control

– Electrode speed limitation to protect electrode and arm

– Future functions

– Automatic proportional valve linearisation

The cRBX01 Compact Remote Bus Extender is a fibre optic repeater module for the Symphony Plus redundant HN800 IO bus.

Module.

The cRBX01 fibre optic repeater transparently extends the HN800 IO bus of the SPCxxx controller.

The cRBX01 repeater requires no configuration, and the remote IO or communication module has the same functionality, performance, and capacity as the local module.

The HRBX01K02 is a redundant repeater kit that includes 2x cRBX01 modules + 1x RMU610 base.

Features and Benefits

The cRBX01 Fibre Repeater Module supports up to 60 dcs-sis.com HN800 devices per remote link.

The fibre optic HN800 bus uses a star topology (point-to-point) with up to 8 remote links per controller.

Each remote link can support up to 60 HN800 devices (SD Series IOs or communication modules).

Each link can be up to 3.0 kml long using 62.5/125 µm multimode fibre optic cable with cRBX01.

The CPU board contains the microprocessor and RAM memory, real-time clock, LED indicators, INIT button, and CompactFlash interface.

The PM866 / PM866A controller’s backplane has two RJ45 Ethernet ports (CN1. CN2) for connection to the control network and two RJ45 serial ports (COM3. COM4).

used to connect to the control network, and two RJ45 serial ports (COM3. COM4).

One of the serial ports (COM3) is an RS-232C port with modem control signals.

The other port (COM4) is isolated for connecting dcs-sis.com configuration tools.

The controller supports CPU redundancy for increased availability (CPU, CEX-Bus, communication interfaces and S800 I/O).

Easy DIN rail mounting/dismounting procedure using a unique sliding and locking mechanism.

All baseboards have a unique Ethernet address that provides hardware identification for each CPU.

This address can be found on the Ethernet address label on the TP830 backplane.

Features and Benefits

ISA safety certified – learn more

Reliability and simple troubleshooting procedures

Modular and incrementally expandable

IP20 rated protection, no enclosure required

Controller can be configured with 800xA control generator

Controller is fully EMC certified

Segmented CEX buses using a pair of BC810 / BC820

Hardware based on the best communication connection standards (Ethernet, PROFIBUS DP, etc.)

Built-in redundant Ethernet communication ports