Category: KEBA

Comprehensive performance scaling

The drive system KeDrive D3 offers axis controllers as single-axis, double-axis and triple-axis controllers in a power range up to

300 A for optimal system design.

Cost-effective drive systems for 4 axes (3 + 1), 5 axes (3 + 2), 6 axes (3 + 3) or more can therefore be combined without problems

and that not only for a specific sector, as the control technology meets the highest requirements even applications in the machine

tool industry are possible. Due to the innovative usage of technology, the control performance also remains identical independent of

the number of drive controller axes. Thanks to the development of a special drive ASIC, consistent performance from single-axis to

triple-axis controllers is realised.

There are also no restrictions on the usage of different encoder technologies, as proven interfaces such as resolver, sine/cosine,

HIPERFACE® or EnDAT are available along with the latest one-cable solutions to the servomotor.

The power supply

The power for the multi-axis system comes from a central supply unit in steps from 10 kW to 140 kW. While for the supply units

BG1+2 (10 – 22 kW) an integrated power supply unit (SMPS) optionally provides the 24 V/480 W auxiliary supply, for the supply

units BG3+4 (45 – 140 kW) an external 24 V supply is required. This 24 V auxiliary supply can be provided by an existing 24 V power

supply unit in the machine.

Axis controllers are arranged on the right of the supply unit on a rail system. The control modules D3-DU 3xx are mounted on the

left. The connection of the axis controllers to the DC link supply and the 24 V DC auxiliary voltage is realised without wiring effort

using the integrated busbar system. Only the 24 V DC auxiliary voltage is transmitted to the controller. Digital outputs indicate the

actual status.

The supply unit supplies the energy for the axis controllers. Configuration, diagnostics and status information are realised via the first

axis on the first axis controller in the drive group. A maximum of 9 modules are allowed to be connected and operated in the axis

group (D3-DP, D3-DC, D3-DA, D3-DE…).

Safety technology

Test outputs provide OSSD output signals. The OSSD output signals are used for the short-circuit and cross-circuit test on the

wiring for the safe, digital inputs on the axis side.

Device protection/mains contactor

A relay output is provided with which it is possible to control an external mains contactor via the controller D3-DU 3xx integrated into

the system.

Use the KEBA expertise from research and application as

well as the KeDrive D3 drive platform with active power

supply and energy storage systems for your energy-efficient

machine or plant.

• Controlled DC link voltage for uniform international

drive sizing

• Independence from worldwide mains voltages

• Optimized energy storage in the DC link

• Reduction of mains distortion (THD) and reactive power

caused by passive rectification

• Savings in grid connection costs by limiting peak power

consumption from the mains

• Controlled energy storage for dynamic applications

Active power supply units

• Energy recovery of regenerative energy into the AC grid

• Controlled DC link voltage for best drive utilization and mains independence

• Limitation of the mains input power

• Reduced mains current distortion (THD) due to sinusoidal mains currents

Controlled energy storage systems

• Temporary storage for regenerative energy

• Peak power reduction through “peak shaving”

• Bridging of mains failures (short time UPS for DC link)

Modular drive system

• Optimal integration into the KeDrive D3 drive system

• Energy efficiency due to energy exchange in the DC link

• Capacity expansion for storing short-term regenerative peaks

• Different cooling concepts

Energy management for your machine

The energy transition and rising energy costs require

sustainable and efficient solutions for machines and

factories. Electric drives account for 70 % of the energy

demand in factory automation. A considerable potential

for saving operating and installation costs.

Are you looking for a partner who will work with you to develop

and implement economical and environmentally conscious

drive solutions? What drives you as a machine builder or plant

operator and what are your challenges?

Use the KEBA expertise from research and application as

well as the KeDrive D3 drive platform with active power

supply and energy storage systems for your energy-efficient

machine or plant.

Key features

KeSafe D3-DU is suitable for simple logic operations and safe single-axis functions

as well as complex safety requirements in robot applications.

• Safe integration into the system

The KeSafe D3-DU enables safe communication with a higher-level safety controller

– either as a PROFIsafe F-Device or FSoE© SubDevice.

• Programming & parameterization

With the KeStudio SafeEdit application tool, safety applications can be easily created,

diagnosed and validated. Subsequent adjustments are made using the KeStudio

SafePMT2 parameterization tool.

• Hardware components

The KeSafe D3-DU safety controller combines safety logic and motion monitoring in

one device and enables simple expandability as an FSoE© MainDevice.

Maximum integration and flexibility

The KeSafe system impresses with its seamless compatibility within the Kemro X

automation platform. Whether with the decentralized encoder box solution

(KeDrive D3-SMM) for flexible placement and considerable cable lengths or

the machine-integrated variant with safe axis controller (KeDrive D3-SDC) – both

approaches can be used optimally depending on requirements.

Your freedom – your advantage

All components are fully coordinated and can be flexibly combined. The result is

a consistent safety concept that fits perfectly into any machine architecture –

without any compromises.

Description

The 3500/65 monitor provides 16 channels of temperature

monitoring and accepts both resistance temperature

detector (RTD) and isolated tip thermocouple (TC)

temperature inputs.  The monitor conditions these inputs and

compares them against user-programmable alarm

setpoints.

The monitor is programmed using the 3500 Rack

Configuration Software.  You can configure the 16-Channel

Temperature Monitor to accept isolated tip thermocouples,

3-wire RTD, 4-wire RTD, or a combination of TC and RTD inputs.

In Triple Modular Redundant (TMR) configurations, you must

install temperature monitors in groups of 3 adjacent

monitors. In this configuration the monitor uses 2 types of

voting to ensure accurate operation and to avoid single

point failures.

Specifications

Inputs

Power Consumption ：3 watts nominal

Signal ：Accepts from 1 to 16 RTD or isolated tip TC transducer signals.

Input Impedance ：Greater than 1 MΩ for each lead input.

Transducers

TCs

Type E：-100°C to +1000°C, (-148°F to +1832°F)

Type J： 0°C to +760 °C , (32°F to +1400  °F)

Type K：0°C to +1370°C , (32°F to +2498°F)

Type T：-160°C to +400°C, ( -256°F to +752°F)

Safety certified wireless technology SIL3 Cat4 PLe

The need for mobile HMIs has expanded even further into large

area robotics, production lines, and intralogistics. KEBA is the

first to have a solution with robust wireless safety technology,

testing, and certification.

//  Bluetooth 4.2 Technology for proximity or remote safety pairing

HMI to machine base stations

//  Safety devices when paired to base station are enabled with a

range of up to 20 meters

//  Non safety data is communicated over WiFi whether safety

pairing is active or not. For example, HMI software data.

//   High speed safety response times of less than 100ms

//   Multiple base stations and HMIs can operate on the same

network to ensure safe operations in local areas

//   Optional: Configurable operation area monitoring ensures

the operator stays in range and provides warnings if operator

moves outside the area before operations are stopped

Wireless Mobile IPC HMI with integrated safety

Combine your HMIs – PLC, Robot, and ERP system along with safety into

one device for simple and mobile operator control that

increases productivity and safety.

KeTop T150/155 Safe Wireless Mobile IPC HMIs

With the dramatic increase in robotics and safe collaborative

automation systems customers want one HMI that integrates

machine, motion, robotics, and safety.

//  Simplifies and increases safety of the operator‘s control of the

complete automation cell

//  Runs Windows 10 or HTML5 HMI software

//  Rugged IP65 rating, drop and vibration tested, globally trusted

HMI in the robotics industry

//  Projected Capacitive Multi Touch screen (PCT) for fast respon

se and gloved operation

//  Fast response membrane keypad with communication to PLC

or Robot for accurate control

//  E-Stop and safety enable provides safe operation with robots,

machine motion, and safety monitored areas

Industrial Mobile IPC HMI with integrated safety

Combine your HMIs – PLC, Robot, and ERP system along with safety into one device

for simple and mobile operator control that increases productivity and safety.

KeTop T150/155 Mobile IPC HMIs

With the dramatic increase in robotics and safe collaborative

automation systems customers want one HMI that integrates

machine, motion, robotics, and safety.

//  Simplifies and increases safety of the operator’s control

of the complete automation cell

//  Runs Windows 10 or HTML5 HMI software, Linux optional

//  Rugged IP65 rating, drop and vibration tested, globally

trusted HMI in the robotics industry

//  Projected Capacitive Multi Touch screen (PCT) for fast

response and thin gloved operation

//  Fast response membrane keypad with communication

to PLC or Robot for accurate control

//  E-Stop and integrated safety enable provides safe

operation with robots, machine motion, and safety

monitored areas

Open software compatibility

Install any Windows or HTML5 HMI software to run on the

mobile HMI. Use with many popular global HMI software

programs. Linux OS available upon request.

KeTop T150/155 Mobile IPC HMIs

With the dramatic increase in robotics and safe collaborative

automation systems customers want one HMI that integrates

machine, motion, robotics, and safety.

//  Simplifies and increases safety of the operator’s control

of the complete automation cell

//  Runs Windows 10 or HTML5 HMI software, Linux optional

//  Rugged IP65 rating, drop and vibration tested, globally

trusted HMI in the robotics industry

//  Projected Capacitive Multi Touch screen (PCT) for fast

response and thin gloved operation

//  Fast response membrane keypad with communication

to PLC or Robot for accurate control

//  E-Stop and integrated safety enable provides safe

operation with robots, machine motion, and safety

monitored areas