Category: Honeywell

Functions

• Analog Output Barrier Adapter – FC-UGAO01 is a single channel analog output barrier module, for

Intrinsically

Safe Analog Output devices. Output side interfaces with the field device in a non-Safe zone and the input

side gets connected to the USIO module of the safety system. This module does not require external

power to operate.

• Digital Input/Output Barrier Adapter – FC-UGDA01 is a single channel digital input or output barrier

module, for Intrinsically Safe Digital Input or Output devices. Output side interfaces with the field device

in a non-Safe zone and the input side gets connected to the USIO module of the safety system. This

module does not require external power to operate.

• Universal IS Signal Conditioning Assembly – CC-UGIA01 is a backplane assembly which can

accommodate 16 IS barrier modules. Field side terminals of each channel is provided with integrated fuse

and knife disconnect function. The safety system side interface is provided through a single mass

termination cable (SIC) which connects

all 16 channels. CC-UGIA01 is DIN rail mountable.

• Universal Signal Conditioning High Current Assembly – FC-USCA01 is a backplane assembly which can

accommodate 16 signal conditioning modules for high current applications. Field side terminals of each

channel is provided with integrated fuse and knife disconnect function. The safety system side interface is

provided through a single mass termination cable (SIC) which connects all 16 channels. FC-USCA01 is DIN

rail mountable.

• Analog Input Adapter, type Sink – FC-UAIS01 is a single channel analog input module which supports source type

sensors. This module does require an external power to operate. This gets connected to the UIO module of the

safety system.

• Digital Namur proximity switch Adapter – FC-UDIN01 is a single channel digital input module for digital proximity

switches. Output side interfaces with the field device and the input side gets connected to the UIO module of the

safety system. This module does not require external power to operate.

• Digital Namur safety proximity switch Adapter – FC-UDNS01 is a single channel digital input module for digital

safety proximity switches.  Output side interfaces with the field device and the input side gets connected to the UIO

module of the safety system. This module does not require external power to operate.

• Analog Input Barrier Adapter – FC-UGAI01 is a single channel analog input barrier module, for Intrinsically Safe

Analog Input devices. Output side interfaces with the field device in a non-Safe zone and the input side gets

connected to the USIO module of the safety system. This module does not require external power to operate.

• Digital Output Relay Adapter – FC-UDOR01 is a SIL 3 Normally Open single channel relay output module for low

voltage applications. Contact side of the relay interfaces with the field device and the coil side gets connected to

safety system. This module does not require external power to operate.

• Digital Output Relay Adapter F&G – FC-UDOF01 is a SIL 3 Normally Open single channel relay output module for

low voltage applications. The adaptor is capable to drive high current field devices. Contact side of the relay

interfaces with the field device and the coil side gets connected to safety system. This module does not require

external power to operate.

• Analog Input Adapter, type 3 wire – FC-UAIA01 is a single channel analog input module which supports three wire

sensors. Only if used in 3-wire mode, this module requires an external power to operate. This gets connected to the

UIO module of the safety system.

• Analog Input Adapter, type Sink – FC-UAIS01 is a single channel analog input module which supports source type

sensors. This module does require an external power to operate. This gets connected to the UIO module of the

safety system.

Functions

• Universal Signal Conditioning Assembly – CC-USCA01 is a backplane assembly which can accommodate 16

signal conditioning modules. Field side terminals of each channel is provided with integrated fuse and knife

disconnect function. The safety system side interface is provided through a single mass termination cable (SIC)

which connects all 16 channels. CC-USCA01 is DIN rail mountable.

• Universal Pass Through Adapter – CC-UPTA01 is a single channel pass through module which allows direct

connectivity between safety system field terminals (both live & return) and the field device. This module does not

require external power to operate.

• Digital Input with 5K resistor Adapter – FC-UDI501 is a single channel digital input module with a 5K resistor for

digital input devices without EOL. Output side interfaces with the field device and the input side gets connected to

safety system. This module does not require external power to operate.

• Digital Input Relay with 5K resistor Adapter – FC-UIR501 is a single channel relay input module with a 5K

resistor for wet contact applications. Coil side of the relay interfaces with the field device and the contact side gets

connected to safety system. This module does not require external power to operate

• Digital Input Relay Adapter – FC-UDIR01 is a SIL 3 single channel relay input module for low voltage applications.

Coil side of the relay interfaces with the field device and the contact side gets connected to safety system. This

module does require external power to operate.

USCA’s combine multiple functions into a single piece of equipment:

• Plug and Play adapters for optional signal conditioning.

• On-board flexible termination of process signals.

• On-board connection to Safety IOTAs.

• On-board Field power distribution.

• USCA receives 24 VDC power.

• Field disconnect.

• Field fuse.

• Probe points for testing.

• Digital Input Relay with 5K resistor Adapter – FC-UIR501 is a single channel relay input module with a 5K

resistor for wet contact applications. Coil side of the relay interfaces with the field device and the contact

side gets connected to safety system. This module does not require external power to operate

• Digital Input Relay Adapter – FC-UDIR01 is a SIL 3 single channel relay input module for low voltage

applications.

Coil side of the relay interfaces with the field device and the contact side gets connected to safety system.

This module does require external power to operate.

Features

Universal Marshaling Solution provides standardized marshalling for central and distributed installations using signal

conditioning assemblies. The signal conditioning assemblies handle 16 I/O’s including disconnect, fusing as default, and

when needed signal conditioning adapters (SCA) including isolation, intrinsic safety, relay, and other functions can be

plugged in optionally. The SCA supports standardized cabinet assembly and wiring configurations without the need for

custom wiring..

The unique features of UMS include:

• Three level flexible field terminations are provided to cater to various field wiring

requirements.

• The Signal Conditioning Adapters are plugged into the USCA to eliminate the

need for a separate installation of isolators, relays, signal converters and barriers.

• USCA has integral (optional) fuse and knife disconnect for easier plant installation

and maintenance.

• D-Sub connector is provided on the USCA for interfacing with the IOTA.

• Field power is supplied through the USCA via the system integration cable (SIC)

from the Safety IOTA.

• Optional power connector is provided to supply power to the active signal

conditioning adapters.

• Optional 16 plug and play Signal Conditioning Adapters.

• Vertical mounting for more effective wiring since most field wiring applications require entry from the top or bottom of

the cabinet.

• An LED for a quick visual cue to draw the Maintenance Technician’s eye to important status information of relay and

active signal conditioning adapters.

Field Interface

Safety Manager™ uses Field Terminal Assemblies (FTAs) and internal cables

to connect IOs and communication channels to field terminals.

IO FTA

The FTA module for IO converts input field signals to values appropriate 

for the Safety Manager input module being used,or converts Safety 

Manager output module signals to values that can be used in the field.

For this conversion, the FTA can be used in combination with

an input conversion module or an output conversion module.

FTA modules are available in widths of 70 mm (2.76 inches)

or 109 mm (4.29 inches) and in lengths of 90 mm to 300 mm

(3.54 inches to 11.81 inches), depending on the FTA type.

The modules are mounted on standard DIN EN rails (TS32 or TS35 x 7.5).

The FTA may contain electronic circuitry to convert standard Safety Manager

 signals into specific signals with characteristics required by the field device.

When connected to the Safety Manager IO module, all FTAs use the standard 

system interconnect cable FS-SIC-0001.field cables are connected to the terminals.

Communication FTAs

FTAs used for communication purposes are connected to a channel of the Universal Safety Interface (USI).

Two communication FTAs are available:

– Ethernet FTA, UCOM-HSE, or SDW-550 EC are available:

– Automatic switching of the 10Mb/100Mb Ethernet interface.

– The Universal FTA, DCOM-232-485. provides an Ethernet FTA, UCOM-HSE, or SDW-550 EC.

– RS232

– RS485

Cabling

System Interconnect Cables (SIC) connect field signals to IO modules.

Depending on the type of SIC cable, an FTA is required to establish the connection.

All Safety Manager IO modules are galvanically or optically isolated

between the external and internal power supplies.

Safety IO modules are available for safety circuits up to SIL3 and SIL3.

Safety modules can also be used in control applications to provide 

Safety Manager diagnostics and fault reporting with or without automatic fault isolation.

(The automatic fault isolation feature is configurable).

Field Interface

Safety Manager™ uses Field Terminal Assemblies (FTAs) and internal cables

to connect IOs and communication channels to field terminals.

Built on QMR technology:

Safety Manager™ is based on reliable Quadruple Modular Redundancy (QMR™) diagnostic technology and 2oo4D architecture.

QMR increases system flexibility, enhances diagnostic messaging, and increases system fault tolerance for critical applications.

This technology enables Safety Manager to handle multiple system failures to meet the needs of critical control applications.

In addition, Safety Manager is the cornerstone for integrating SIL (Safety Integrity Level) rated sensors and valve actuators in the field.

This ensures effective deployment of safety instrumented functionality for complex and hazardous processes.

Whether it’s integrating SIL1-2 safety transmitters (ST3000 and STT250) or safety valve positioners

to enhance safety and field asset management, Safety Manager is the perfect enabler for Safety Instrumented Systems (SIS).

Benefits:

Simplified engineering and design efficiencies – Simplified safety network design

Enhanced system reliability and robustness – utilizes Design for Six Sigma (DFSS) and IEC 61508 standards

Improved process availability – uninterrupted operation during system degradation with QMR technology

Improve O&M performance – unify critical process data and control information for seamless access

Protect investment – facilitate migration from FSC to QMR safety technology

Comply with safety standards – equip industries with SIL3 safety-compliant tools, hardware and software throughout the life cycle of the installation

The IO modules utilize European standard sized instrumentation cards.

The module front panels are 3 HE (3U) high and 4 TE (4 HP) wide. Each IO chassis holds 18 IO modules.

All IO modules have standard 32-pin DIN 41612F connectors.

All IO chassis are equipped with an IO backplane with mating 32-pin connectors and key coding to prevent incorrect insertion of IO modules.

Safety Manager offers a wide range of digital and analog inputs and outputs with different characteristics to meet the needs of a variety of field devices.

Table 12 on the next page lists the available inputs and outputs for the Safety Manager.

Enhanced business results:

Safety Manager™ is an evolution of the proven Fail Safe Controller (FSC®) safety system

platform that has been globally recognized for more than 15 years.

It embodies proven technology backed by Honeywell’s two decades of 

expertise in process safety management. This includes the integration

of process safety data, applications, system diagnostics and critical control strategies.

Safety Manager is designed to enhance business performance, improve process safety and protect plant

assets and people.

The safety system is seamlessly integrated with the Experion™ Process Knowledge System

(PKS) into a single architecture, providing an excellent opportunity to improve safety and process

availability.

Experion PKS ensures unparalleled connectivity between processes and business operations,

optimizes workflows, simplifies maintenance tasks, enhances safety management, and frees personnel

from manual tasks.