Category: ABB

INTRODUCTION

Instruction Manual Structure

The present manual provides information on installing, operating, troubleshooting the 364 pressure transmitter.

Every section of the present manual it is specifically dedicated to the specific phase of the transmitter

lifecycle starting from the receipt of the transmitter and its identification, passing to the installation,

to the electrical connections, to the configuration and to the troubleshooting and maintenance operations.

These instructions are intended as an overview and do not contain detailed information on all available models or 

every conceivable event that may occur during setup, operation, and maintenance work.

For additional information, or in the event of specific problems not covered in detail by these operating instructions,

please contact the manufacturer. In addition, ABB declares that the contents of this manual are not part of any

prior or existing agreements, commitments, or legal relationships; nor are they intended to amend these.

All obligations of ABB arise from the conditions of the relevant sales agreement,

which also contains the solely binding warranty regulations in full.

These contractual warranty provisions are neither extended nor limited by the information provided in this manual

Wet and dust-laden atmospheres

The transmitter is dust and sand tight and protected

against immersion effects as defined by IEC 60529 (2001)

to IP 67 (IP 68 on request) or by NEMA Type 4X.

IP65 with Harting Han connector.

Aluminium and AISI housings as barrel version also comply

to IP 66 as defined by IEC 60529 (2001).

IP66W/IP67W/IP68W as standard for Inmetro certification.

Specification – performance

Stated at reference condition to IEC 60770 ambient

temperature of 20 °C (68 °F), relative humidity of 65 %,

atmospheric pressure of 1013 hPa (1013 mbar), mounting

position with vertical diaphragm and zero based range for

transmitter with isolating diaphragms in AISI 316 L ss or

Hastelloy and silicone oil fill and HART digital trim values

equal to 4 mA and to 20 mA span end points, in linear mode.

Unless otherwise specified, errors are quoted as % of span.

Some performance referring to the Upper Range Limit are

affected by the actual turndown (TD) as ratio between

Upper Range Limit (URL) and calibrated span.

Environmental limits

Electromagnetic compatibility (EMC)

Comply with 2014/30/UE to standards EN 61326-1:2013.

For IEC 61508 SIL certified transmitter to

EN 61326-3-1:2008.

For transmitter with option “YE” to NAMUR NE 021 (2004).

Surge immunity level (with surge protector): 4 kV

(according to IEC 61000-4–5 EN 61000–4–5)

Pressure equipment directive (PED)

Comply with 2014/68/UE to standards

ANSI/ISA 61010-1:2012

Category III Module H for PS ≥ than 20 MPa, 200 bar

Sound Engineering Practice (SEP) for PS < 20 MPa, 200 bar

Humidity

Relative humidity: up to 100 %

Condensing, icing: admissible

Vibration resistance

Accelerations up to 2 g at frequency up to 1000 Hz

(according to IEC 60068–2–6)

Shock resistance

Acceleration: 50 g

Duration: 11 ms

(according to IEC 60068–2–27)

Certified safety features

Model Predictive Control ensures high availability

Highest availability is achieved by using

MPTC (Model Predictive Torque Control).

MPTC ensures that the variable speed drive

system is optimized online, and partial torque

can be provided during grid disturbances.

High personnel safety

Your workforce and goods are protected

from dangerous electric arcs with the

arc-resistant design of the MEGADRIVE-LCI.

The drive is equipped with certified functional

safety features making your systems safe and reliable.

Serviceability

Easy access to all components ensures that

service and maintenance for the MEGADRIVE-LCI

is simple and smooth. Maintenance needs

are minimized with maintenance free pumps.

In addition to powerful diagnostic tools, you can

profit by convenient remote monitoring.

High reliability through simple design

The MEGADRIVE-LCI features a simple,

well-proven, fuseless drive design and robust

thyristor components ensuring high reliability.

Benefit from the drive’s easy voltage scalability,

minimized harmonic influence on the supply

system and a converter efficiency of more than 99 percent.

Industry-specific solutions for individual needs

Tailored to your specific requirements, the

MEGADRIVE-LCI is designed to perfectly fit your

application. Use the drive to control large

synchronous motors, for soft starting of large

synchronous machines, or as a gas turbine starter

for large synchronous generators.

Certified safety features

Model Predictive Control ensures high availability

Highest availability is achieved by using

MPTC (Model Predictive Torque Control).

MPTC ensures that the variable speed drive

system is optimized online, and partial torque

can be provided during grid disturbances.

Benefits that add value

Get a drive solution that meets the requirements of your application and

ensures high productivity and the optimum performance of your operations.

Benefit from the built-in expertise of our medium voltage drives and take

your business forward with everything working like clockwork.

Well-proven technology

For more than 40 years, MEGADRIVE-LCI drives

and soft starters have proven their maximum

reliability and availability in a wide range of

industries and applications where both high

power and high voltage are required.

Energy efficiency

Our medium voltage drives run your motors

based on the demands of your process rather than

running them at full speed and ensure optimized

power consumption and process efficiency.

In this way you can save energy and reduce CO₂ emissions.

Well-proven and reliable: robust medium voltage drives for high power applications

The well-proven technology offered in the MEGADRIVE-LCI controls your high power applications 

and provides soft starting of large synchronous motors, reducing the impact on your network and machinery.

Thanks to many years of successful performance, the drive is renowned for its high availability and reliability.

The drive’s simple design and proven components enable trouble-free use and maximized uptime of your processes.

Get a drive solution that gives you peace of mind by ensuring efficient operation which you can count on day after day and year after year.

Highlights:

•High reliability due to proven design and low parts count

•Fuseless design

•Air and water cooled

•Application tailored design

•Softstarter

•Arc resistant design

•Model Predictive Torque Control, MPTC

•Power range from 2 to 150 MW

Flexibility for smooth integration

Thanks to the compact and modular design, the

ACS6080 can be easily integrated into existing

systems. The drive can be used with one or several

supply transformers and for applications with

or without regeneration capability. A wide range

of options can be integrated into the drive.

ABB Ability™ Condition Monitoring

ABB’s Ability™ Remote Condition Monitoring (RCM)

service provides accurate, real-time information

on the condition of the drive, even when it is installed

in remote locations.

Drive robustness for high availability

The ACS6080 effortlessly drives high power applications and controls operations even in harsh

environments using the IP54 protection class. Special

features such as automatic restart ensure high availability of processes.

Learn it once, use it everywhere

• The ACS6080 drive comes with the all-compatible user

experience that is already familiar to users from ABB low

voltage drives, ensuring easy operation throughout the

entire installation.

• The common drives architecture lets users apply the

knowledge gained with one ABB drive to others, enabling

a smooth transition between drives from the ABB

all-compatible portfolio.

Dynamic performance. Reliability. Safety.

Highest level of personnel safety

The arc resistant design with fast arc elimination

together with a wide range of functional safety

features provide safety both for your personnel and processes.

High reliability through proven design

Reliability is ensured thanks to the simple and

fuseless design of the ACS6080. A low parts count

and proven components result in high uptime and

a long lifetime of the drive. Availability is further

increased with the drive’s power loss ride-through function.

Increased productivity due to new MP³C control technology

The ACS6080 drive includes ABB’s breakthrough control capability, known

as Model Predictive Pulse Pattern Control (MP³C). The new advanced MP³C

technology offers the highest level of dynamic performance provided by

ABB’s direct torque control (DTC) together with the robustness and power

quality of predictive control. At every point in time this control can anticipate

the best motor operation point by finding the perfect compromise between

dynamics, efficiency and harmonic distortion.

The advanced control enables system integrators and plant operators to

maintain stability, while reducing investment and operational costs by using

a smaller drive or a smaller motor in most cases. The increased power

capability of the ACS6080’s single power module reduces the footprint of

the drive by up to 20 percent. The new control helps to reduce operational

cost in two ways: it is more energy efficient than other control solutions,

and maintenance costs are reduced as there is less mechanical and thermal

stress on the equipment leading to longer lifetime of the components.