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Grid Solutions 515 Blocking and Test System Installation

Installation

Shorting switches are provided for connection of 3 phase CTs (current transformers) and

a separate core balance ground fault CT or 3 phase CTs connected for residual ground fault sensing.

When each CT switch is opened, the CT is shorted. It is essential that the CT is connected to the

shorted side of the switch as shown in the following figure,

otherwise dangerously high voltages would be present from the open circuited CTs.

When the switches are open, test plugs can be inserted to either inject signals into the

relay wired to the switches or monitor signals such as CT current from the switchgear.

The 515 Blocking and Test Module consists of a metal chassis attached to the 515 test switches that slides into the panel.

A single cutout in the panel, as per the dimensions shown in Figure 3, is required to mount the 515 test switches.

Slide the metal chassis attached to the 515 test switches into the cutout from the front of the panel.

While firmly applying pressure from the front of the 515 module to ensure the chassis fits snugly,

bend out the retaining tabs as shown in Figure 3. Usually the retaining tabs will be sufficient

to hold the 515 module securely in place. If additional fastening is desired bend out the clamping

screw tabs at both ends of the chassis at right angles.

Grid Solutions 515 Blocking and Test System Introduction

Introduction

The GE Multilin 515 Blocking and Test Module has the following features:

• 14 Pole switchbank

• CT inputs short when current switches are opened

• Current injection for each phase

• Ground terminal

• Ability to visually isolate (open) trip relay output circuits

• Cover provided

• Suitable for utility and industrial use

• 515 test plugs available

Description

The 515 Blocking and Test Module provides an effective means of trip blocking,

relay isolation and testing of GE Multilin relays. By opening the switches and inserting test plugs,

phase and residual currents from the primary CTs can be monitored.

Currents can be injected into the relay from a secondary injection test set during commissioning.

Prior to testing, the trip and auxiliary circuits must first be opened to prevent nuisance tripping;

CTs can then be shorted. Conversely, when the test is complete and the relay put back into operation,

the CT switches should be closed first to ensure normal operation of the relay, prior to closing the trip and auxiliary circuits.

Bently 3500/20 Rack Interface Module

Description

The Rack Interface Module (RIM) is the primary interface to the 3500 rack. It

supports a proprietary protocol used to configure the rack and retrieve

machinery information. The RIM must be located in slot 1 of the rack (next to the

power supplies).

The RIM supports compatible Bently Nevada external communications

processors such as TDXnet, TDIX, and DDIX. While the RIM provides certain

functions common to the entire rack, the RIM is not part of the critical monitoring

path and has no effect on the proper, normal operation of the overall monitoring

system. One RIM is required per rack.

For Triple Modular Redundant (TMR) applications, the 3500 System requires a

TMR version of the RIM. In addition to all the standard RIM functions, the TMR RIM

also performs “monitor channel comparison.” The 3500 TMR configuration

implements monitor voting using the setup specified in the monitor options.

Using this method, the TMR RIM continually compares the outputs from three (3)

redundant monitors. If the TMR RIM detects that the information from one of

those monitors is no longer within a configured percentof the information of the

other two monitors, it will flag that the monitor is in error and place an event in

the System Event List.

ABB MB3000-CH90 Laboratory Gas Analyzer specific tasks

Several optional modules

can be added to perform specific tasks:

• Horizon Quantify: development of chemometrics

models for quantitative applications

• Horizon Library: spectral library search engine

• Horizon IR Interpretation: automated identification

of functional groups in infrared spectra

• Horizon RX: customisable dashboard interface

for real-time chemical reaction monitoring

• Horizon QA: operator interface for routine sample analysis

• Horizon Security: activation of electronic record

security features for operations in 21CFR

Part11-compliant environment

• Horizon Scripting: creation of custom routines and functions

ABB MB3000-CH90 Laboratory Gas Analyzer operating

While the exceptional stability of the double-pivot

interferometer principle ensures reproducible data,

the permanently aligned optics do not require

re-alignment and the interferometer has a lifetime

warranty. The MB3000-CH90 is also an instrument

with minimal cost-of-ownership: the pre-aligned

source module with electronic stabilization does

not require replacement for 10 years, and the diode

laser-based metrology module does not require any

scheduled maintenance. These unique features are

combined with an extensive instrument built-in

health monitoring program.

Whether operating in QA/QC, analytical development,

R&D or formulation laboratories, scientists

and engineers enjoy the ease of use of the

MB3000-CH90. The heated gas cell was developed

by ABB and specifically optimized to match the

instrument optics and provide maximum sensitivity.

It is placed in a universal sampling compartment

and can be easily swapped and replaced by other

infrared sampling accessories, such as an ATR cell

or a microscope. This makes the MB3000-CH90

a very flexible and versatile tool for any laboratory.

The MB3000-CH90 includes by default the software

module Horizon FTIR for spectral acquisitions,

display and management.

ABB MB3000-CH90 Laboratory Gas Analyzer Features

MB3000-CH90 features

The MB3000-CH90 Laboratory Gas Analyzer is

designed to offer a unique combination of sensitivity, robustness and simplicity. An innovative and

unique interferometer design is at the core of the

instrument. This latest advancement in interferometer technology is extremely modular and compact

and is combined with a patented 24-bit sampling

algorithm for optimal dynamic range. The permanently aligned optics with a Jacquinot stop in the

interferometer output beam ensure an accurate

and stable line shape as well as wavelength and

resolution stability.

As result, the MB3000-CH90 offers an outstanding

spectroscopic performance enabling ppb level gas

analyzes with a standard DTGS detector. In addition,

the analyzer can also be fitted with an optional and

hot-swappable liquid nitrogen-cooled MCT detector

for applications requiring higher sensitivity or

measurement speed.

ABB MB3000-CH90 Maintenance-free laboratory FT-IR gas analyzer Overview

The MB3000-CH90 gas analyzer provides fast and accurate FT-IR critical gas

measurements down to ppb levels in a user-friendly environment. 

Overview

This high performance and maintenance-free spectrometer is typically used in R&D or 

QA/QC laboratories for checking gas purity, controlling gas mixing and composition 

or performing unknown components speciation.

The heated gas cell can be easily swapped and replaced with other sampling accessories, 

making the MB3000-CH90 a flexible and versatile tool for any laboratory.

The MB3000-CH90 provides fast and accurate gas measurements in a user-friendly environment. 

The Horizon software enables the use of commercial or personalized spectral libraries for unknown

 gas identification and the heatable gas cell can be tuned for either long or short pathlength applications.

ABB‘s tight manufacturing tolerances and specifications for analyzer-to-analyzer matching permit 

laboratory development of calibrations which are routinely transferred to ABB process instruments.

Data

Typical applications of the MB3000-CH90 are found in both R&D and QA/QC laboratories,

for example checking gas purity, controlling gas mixing and composition or performing 

unknown components specification. The MB3000-CH90 is also used for fast off-line analysis 

of grab samples obtained from airborne or process gases.

This latest advancement in interferometer technology is extremely modular and compact and 

is combined with a patented 24-bit sampling algorithm for optimal dynamic range.

The permanently aligned optics with a Jacquinot stop in the interferometer output

beam ensure an accurate and stable line shape as well as wavelength and resolution stability.

As result, the MB3000-CH90 offers an outstanding spectroscopic performance enabling ppb level

gas analyzes with a standard DTGS detector. In addition, the analyzer can also be fitted with

an optional and hot-swappable liquid nitrogen-cooled MCT detector for applications requiring

higher sensitivity or measurement speed.

ABB MB Series gas cell features

ABB MB Series gas cell features

A specifically designed proprietary gas cell that

captures ABB’s extensive experience with gas

monitoring is provided with the MB3000-CH90 and

MBGAS-3000CH analyzers. Calibrations performed

on an ABB gas analyzer (laboratory or process) can

therefore easily be transferred to other ABB analyzers.

The MB Series gas cell is provided with two path

length options (only one path length can be selected

and set at factory):

• 3.20 meter for low level analysis (ppm to ppb)

• 0.36 meter for percent level application

The cell has 1-liter volume and can be heated up

to 200°C. It is mounted horizontally to minimize

contamination associated with particles settling

on optical components. The cell has an aluminum

body with highly corrosion resistant gold plated

mirrors (proprietary coating). The windows are

made of barium fluoride (BaF2).

ABB MBGAS-3000CH process gas analyzer

The MBGAS-3000CH FT-IR process analyzer offers

significant advantages over alternative technologies

for analysis in process gas streams. Measurements

are performed in real-time and multiple gas components can be measured simultaneously, with no

requirement for carrier or reference gases. Installation

is straightforward with minimal sample handling system.

The MBGAS-3000CH is used with the FTSW100

process software specifically designed by ABB to

meet the rigorous requirements of industrial

process environments.

FTSW100 offers several communication options for information exchange with

plant control systems, thus providing the

flexibility and functionality that are a trademark

of ABB process analyzers. 

Compared with other analytical techniques for

process gas measurements, the use of the

MBGAS-3000CH leads to an overall reduction in

maintenance cost as carrier gases and test gases

are not required for analyzer operation. Multiplepoint measurements can be performed with the

addition of a sample manifold greatly reducing the

analysis cost per sample point. Preventative

maintenance is simple and is typically only required

every 3 years, eliminating the need for on-site expertise.

ABB MBGAS-3000CH process gas analyzer features

MBGAS-3000CH features

The MBGAS-3000CH is designed for continuous

24/7 operation without need for operator intervention.

A comprehensive health monitoring program

runs continuously in the background to ensure that

all measurements are correct at any time. Efficient

optics of the MBGAS-3000CH provide an excellent

signal-to-noise performance, so that the detector

does not require cooling for extra-sensitivity.

This greatly enhances the reliability and simplicity

of the FT-IR measurement compared with process

analyzers that require liquid nitrogen-cooled or

Stirling-cooled detectors. Furthermore, all optical

components are non-hygroscopic therefore avoiding moisture damage, eliminating the need for

desiccant and reducing maintenance requirements.

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