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GE Variable speed AC-excitation

Power Conversion’s hydro power capabilities,

key products and system solutions

Our hydro power capabilities support electrifying

pumped storage and run-off river power plants.

Power Conversion’s Variable Speed Drive System (VSDS) can

increase productivity in a pumped storage power plant.

Our technology

• Our Voltage Source Inverter (VSI) technology

enables PSPP to significantly expand their capabilities

• Innovative AC-excitation technology is based on a

powerful, robust, and flexible solution of high-end VSDS

• Our Static Frequency Converters (SFC) start-up the

units sequentially in pump mode and launch them

to the grid within a few minutes

Our electrical solutions for diff erent

pumped storage power applications

Power Conversion offers integrated solutions for conventional

fixed speed, as well as variable speed doubly-fed (as 3kV or

6kV converter technology) or fully-fed systems, helping to

minimize cost, maximize energy output and provide optimal grid support.

Each pump storage project is unique

With our full range of water to wire solutions, we help you to

optimize your grid performance, reduce system and operating

cost, enhance energy output and lower overall project risk by

benefiting from our enterprise synergies.

We use leading technology based on standardized components

as building blocks for power generation, conversion and grid connection.

GE Converter system solutions for pumped storage hydroelectric power stations

GE Vernova’s Power Conversion business designs energy conversion

systems that provide tailor-made solutions for mission-critical applications

Power Conversion provides customized

solutions for reliable applications

Power Conversion’s pumped stoarge power plant (PSPP)

portfolio includes variable speed drive solutions such as

AC-excitation systems with 3kV and 6kV converter drives,

fully-fed applications, fixed speed solutions with start-up

equipment as well as DC-excitation systems.

We offer all power conversion and grid integration equipment

for large hydropower plants, such as pumped storage, river

and tidal applications, from planning and optimization to

manufacturing, installation and commissioning, and lifelong

services and consultancy.

Power Conversion – a global partner

with a local footprint

Our regional presence with key facilities and the right

partners allows us to support your hydro business

worldwide.

All regions are directly connected to our Center of

Excellence (CoE) for hydro pump storage in Berlin, Germany,

where we bundle competencies and use our knowledge

to focus on the best solutions for our customers. Due to

regional manufacturing, engineering and service facilities in

the US and Europe we can deliver tailor-made solutions with

high domestic content.

GE’s Service Programs Tailored to your Application and Needs

Touchscreen for Operator Control and Maintenance

Replacing antiquated meters and

pushbuttons with modern touchscreen

controls will immediately improve your

ability to operate, maintain and

enhance diagnostic management of your SFC’s controls.

Input/OutputModules (PIBeCard)

• Modular construction

• Up to 8 digital inputs and 4 outputs (24VDC)

• Up to 8 analog inputs and 4 outputs (+/-10VDC)

GE’s Service Programs Tailored to your

Application and Needs:

• Replacement of Parts & Repair Services

• Preventive “Performance” Maintenance (Annual)

• Preventive “Major” Maintenance (once every 3 or 5 years)

• Long Term Service Agreements

• Local Field services & Repairs

• Retrofits, Refurbishments and Upgrades

• Interactive trainings

• Remote support via VISOR

GE Control Modernization for SFC Drives BENEFITS AND FEATURES

BENEFITS AND FEATURES

• Experts that fully understand your industry and will

match our drive features to meet your specific requirements

• Improved reliability and serviceability

• Replacement of all obsolete parts by GE new

standard hardware

• Consistent and cost-effective project execution

from start to finish

• Phased upgrades that fit your operating budget

• Improved process control resulting in lower operating costs

Power Electronics Controller (PECe)

• Standard industrial PC (Intel based chipset)

• VXWorksoperating system-

IEC1131 Compliant Function Block

• Deterministic Ethernet

• 5 Ethernet ports 10/100

• High performance processor (2.5 GHz)

• 60ºC Ambient

• Fanlessoperation

• 2 or 4 PCI slots allows Profibus, Reflective Memory,

Modbus , EGD, Ethercat, etc.

GE Control Modernization for SFC Drives

Engineered solutions for complex drive and control applications

PROVEN DRIVES CONTROL TECHNOLOGY

If you currently rely on vintage SFC drive controls like

VME or Syconumdrive controller, you cannot ignore

the risk of obsolescence. A reliable and cost-effective

upgrade can save you the time and expense of a

complete system’s replacement.

This simple upgrade will modernize your controls and

data interfaces, substantially improving control

capabilities and performance. Extensive diagnostics

and comprehensive testing can make systems easier to

maintain, with GE’s outstanding drive services helping

you get the greatest possible value from your MV drives’ controls.

The external control interface -GE’s P80i Control

System toolbox-is widely considered as one of the best

tools for configuring, troubleshooting and maintaining

legacy SFC drives and controls.

IMPROVED CONTROL CAPABILITIES & PERFORMANCE

A well planned and executed upgrade by GE Power

Conversion experts can save time and cost of an

extensive system replacement and help you extend the

life of critical power equipment.

GE Digital Energy Intellix MO150 Key Benefits

The Intellix™ MO150 transformer monitoring system, from GE Energy, is an intelligent, cost-effective

solution which provides comprehensive monitoring and interactive transformer condition diagnostics,

to provide early warning of incipient failure conditions.

Based on field-proven technology, the Intellix MO150 uses various sensors such as the Hydran™ and

state-of-the-art transformer mathematical models based on IEEE® or IEC® standards, to provide real

time information on the overall performance of the transformer to assist utility operations managers

and system operators in making critical decisions.

Key Benefits

On-line monitoring and performing real-time, transformer diagnostics can help reduce the risk of

unexpected and sometimes catastrophic failures. This also helps you avoid expensive replacement

and clean-up costs, unplanned downtime and overall improvement in asset. Reliability. Early detection

of potential transformer problems is vital tothe lifespan extension of critical transformers and brings

significant business and operational benefits:

• Reduce inspection and maintenance costs by confidently stretching out the time between routine

maintenance activities

• Optimize equipment life by monitoring cooling system performance

• Reduce the probability of an unplanned outage with continuous condition monitoring

• Provides greater lifespan confidence through the use of on-line model computation providing real

time transformer condition information

• Defer major replacement costs by optimizing your transformer’s performance and extending its

lifespan

Siemens SIJECT CI16iP StepB 6AT1131-6DF21-0AB0 Compact Control Industrial Applications

Industrial Applications

The SIJECT CI16iP StepB is optimized for use in injection molding machines,

where precise control of hydraulic or electric drives is critical.

Its compact design and rugged construction make it suitable for harsh industrial environments.

Troubleshooting and Support

Common issues include:

Connection Errors: During program upload, users may receive errors like “CPU type unknown” (e.g., error

code 6FC5314-6CF00-0AB0).

This typically indicates a mismatch between the controller hardware and the STEP 7 configuration.

Firmware Updates: Siemens recommends using compatible firmware versions to avoid communication

failures.

Technical Specifications

Conclusion

The Siemens SIJECT CI16iP StepB 6AT1131-6DF21-0AB0 is a reliable and compact control solution for

industrial automation,

particularly in injection molding machinery. Its integration with STEP 7 programming software and

support for modular I/O expansion make it a versatile choice for OEMs and system integrators.

However, users must ensure firmware compatibility and proper hardware configuration to avoid common

issues during setup and operation.

For further technical support, Siemens provides documentation

 (e.g., operation manuals 6AT1931-5AB41-0KA0 and installation guides 6AT1931-5AB61-0KA0)

and online resources through its Industry Support portal.

Siemens SIJECT CI16iP StepB 6AT1131-6DF21-0AB0 Compact Control System Overview

The Siemens SIJECT CI16iP StepB with order number 6AT1131-6DF21-0AB0 is a compact control system

designed for industrial automation applications, particularly in specialized machinery such as injection

molding machines.

This controller integrates advanced features to ensure reliable operation, precise control, and seamless

integration with industrial networks.

Key Features

Hardware Configuration

The SIJECT CI16iP StepB is equipped with a built-in CPU 314 core, which provides robust processing

capabilities for real-time control tasks. The controller supports modular I/O expansion,

allowing users to tailor the system to specific application requirements.

Key components include:

Memory Card Slot: Supports MMC storage cards (e.g., 6AT1131-0GA00-0AA0) for program storage and

data logging.

Communication Interfaces: Includes RS232 and MPI ports for connectivity

with programming devices (e.g., PC/MPI adapter 6ES7972-0CA23-0XA0).

Programming and Software Support

The controller is programmed using STEP 7 V5.x (e.g., 6ES7810-4CC05-0YX0),

a legacy but widely used software platform for Siemens PLCs. Key programming considerations include:

GSD File Requirement: Users may encounter challenges if the corresponding GSD file is missing during

hardware configuration in STEP 7.

Firmware Compatibility: The controller supports firmware versions up to V2.8 (older models)

or V3.0 (newer models).

Mismatched firmware versions may lead to connection errors, such as “Online: No other active partner

can be found.”

A-B 1756 HART Smart Instrumentation

HART Smart Instrumentation

HART (Highway Addressable Remote Transducer) is an open protocol that is designed to connect analog

devices.

For HART connectivity, select products available from Rockwell Automation and our

Encompass™ partners in the Rockwell Automation® PartnerNetwork™ program

1756-IF8H 1756-IF16H 1756-OF8H Allen-Bradley® analog I/O modules

1756-IF8IH 1756-OF8IH 1756-IF16IH Allen-Bradley isolated analog I/O modules

ControlLogix 5580 and ControlLogix 5570 Redundant Controllers

ControlLogix 5580 and ControlLogix 5570 controllers support controller redundancy.

In a redundant controller system, you need these components:

• Two 1756 chassis, each with the same of the following:

– Number of slots

– Modules in the same slots

– Redundancy firmware revisions in each module

– Approved module firmware revisions for use within ControlLogix Redundancy systems.

• One 1756-RM2 or 1756-RM2XT module per chassis that supports the following:

– One or two ControlLogix controllers of the same family. ControlLogix 5580

controllers support redundancy with the Studio 5000 Logix Designer application, version 33 or later.

– For ControlLogix 5580 controllers, as many as seven EtherNet/IP communication modules.

– For ControlLogix 5570 controllers, as many as seven ControlNet or EtherNet/IP communication modules

in any combination.

• One or two 1756-RMCx cables

A-B ControlLogix System Bulletin 1756 EtherNet/IP Communication Modules

EtherNet/IP (Ethernet Industrial Protocol) is an open industrial-networking

standard that supports real time I/O messaging and message exchange.

The EtherNet/IP network uses off-the-shelf Ethernet communication chips and physical media.

Cat. No. Description Media Communication Rate Integrated Motion

on the EtherNet/IP Network Axes, max TCP/IP Connections Logix Connections

1756-EN2F EtherNet/IP bridge, fiber Fiber 100 Mbps 8 128 256

1756-EN2TSC EtherNet/IP secure communication module Copper 10/100 Mbps — 128 256

1756-EN2T EtherNet/IP bridge, copper Copper 10/100 Mbps 8 128 256

1756-EN2TXT ControlLogix-XT, extended temperature EtherNet/IP bridge, copper for extreme environments Copper 10/100 Mbps 8 128 256

1756-EN2TP EtherNet/IP bridge, copper Copper 10/100 Mbps 8 128 256

1756-EN2TPXT ControlLogix-XT, extended temperature EtherNet/IP bridge, copper for extreme environments Copper 10/100 Mbps 8 128 256

1756-EN2TR EtherNet/IP bridge, embedded switch, copper Dual copper 10/100 Mbps 8 128 256

1756-EN2TRXT ControlLogix-XT, extended temperature EtherNet/IP bridge, embedded switch, copper Dual copper 10/100 Mbps 8 128 256

1756-EN3TR EtherNet/IP bridge, embedded switch, copper Dual copper 10/100 Mbps 128 128 256

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