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ABB A future-proof approach to modernizing industrial automation

Executive summary

Aging automation systems pose significant challenges for industrial plant managers

due to their inability to keep up with technological advancements, leading to inefficiencies,

increased unplanned maintenance costs, and heightened risk of compliance issues.

Traditionally, upgrading these systems involved a costly and disruptive “rip and replace” approach.

However, a more sustainable and cost-effective strategy is now available through modular, phased

upgrades, emphasizing minimal operational disruption.

ABB Ability Symphony Plus SDe introduces a space-fit solution that allows for incremental,  in

place upgrades. This method retains existing infrastructure such as cabinets, cables, and field

wiring, significantly reducing downtime and environmental impact by minimizing hardware

waste. The focus is on replacing or upgrading only the components that add direct value, such as

controllers and I/O modules, which also helps in reducing power consumption and enhancing

energy efficiency.

Emerson SmartPower™ Modules

Emerson SmartPower™ Modules are

engineered with a robust and adaptable

design that withstands harsh environments

and allows you to choose the best mode of

power for your application.

Version 3.2.0 Features

The Power Module Management Application has recently

been upgraded for an enhanced user experience with

increased capabilities. New features include:

Estimated Critical Temperature

• Utilizing ambient temperature from the device, the

application can calculate and alert an estimated critical

temperature that the power module is expected to go

offline.

Email Alerting

• The application is now capable of configurable email

notifications for immediate or scheduled alerts of

calculated insights.

Increased Wireless Portfolio

• Emerson is committed to expanding our wireless

portfolio, and with Version 3.2.0. we aim to ensure the

most up-to-date device is supported.

Sortable and Exportable Data

• The application is now able to sort and export data

based on additional criteria.

Asset Location Hierarchy

• The location-based sorting feature allows users to

easily access site-specific assets.

Emerson Estimated Critical Temperature

Estimated Critical Temperature

• Utilizing ambient temperature from the device, the

application can calculate and alert an estimated critical

temperature that the power module is expected to go

offline.

Email Alerting

• The application is now capable of configurable email

notifications for immediate or scheduled alerts of

calculated insights.

Increased Wireless Portfolio

• Emerson is committed to expanding our wireless

portfolio, and with Version 3.2.0. we aim to ensure the

most up-to-date device is supported.

Sortable and Exportable Data

• The application is now able to sort and export data

based on additional criteria.

Asset Location Hierarchy

• The location-based sorting feature allows users to

easily access site-specific assets.

Emerson New Estimated Critical Temperature Feature

New Estimated Critical Temperature Feature

New with Version 3.2.0. the Power Module Management

Application can now be used to estimate and alert the critical

temperature of a power module. The Estimated Critical

Temperature feature notifies the user of a temperature at

which the device is anticipated to go offline. This gives the user

actionable information to replace a power module based on

temperature conditions.

Benefits include:

• Eliminates the need for manual checks on device power

• Especially useful in climates with a wide-range of

temperatures

• Avoids unnecessary process down-time, saving time and money

• The human-centered design is user-tested for consistent and

intuitive navigation

The application becomes important for monitoring assets as

wireless infrastructures continue to grow. With Version 3.2.0.

additional features like email alerting and Estimated Critical

Temperature make it easier to plan for maintenance and continue

normal operations.

Emerson Plantweb Insight™ Power Module

Streamline power module monitoring across multiple networks

and centralize power module data and analysis in one place.

The Plantweb Insight™ Power Module Application offers real-time

indication of Emerson power module health through calculated insights, including:

• Power Module Status

• Estimated Total Lifespan

• Estimated Remaining Life

Power Module Status provides an overview of the power

module health based on the Estimated Remaining Life and

Estimated Total Life. It outputs a Good, Low, or Critical power

module status. This allows for optimal use of wireless devices by

understanding when maintenance must occur to avoid critical

process downtime.

New Estimated Critical Temperature Feature

New with Version 3.2.0. the Power Module Management

Application can now be used to estimate and alert the critical

temperature of a power module. The Estimated Critical

Temperature feature notifies the user of a temperature at

which the device is anticipated to go offline. This gives the user

actionable information to replace a power module based on

temperature conditions.

Emerson Wireless 1410S Gateway models

Advanced network analytics

To enhance your Dual WirelessHART feature, the Plantweb

Insight™ Network Management application is designed for

continuous, centralized monitoring of wireless networks across

industrial facilities. Helping ensure operations adherence

to network best practices for improved performance, this

application offers strategic analysis that enables teams to

prioritize maintenance and make informed decisions fast.

• Troubleshoot faster by easily recognizing problem areas

• Utilize the network diagram to visualize networks and

identify areas for improvements

• Centralized view of wireless networks across your facilities

• Dual WirelessHART integrates seamlessly with Plantweb

Insight Network Management application

Dual WirelessHART® is a feature on the Emerson Wireless 1410S

Enhance your 1410S Gateway’s reach and dependability, effortlessly doubling its operational scope.

Increase visibility to critical assets

Dual WirelessHART® is a feature on the Emerson Wireless 1410S

that allows a single point of communication for up to 400

WirelessHART devices to a central Gateway host.

Adding a second Emerson Wireless 781S Smart Antenna

enhances the Emerson Wireless 1410S Gateway, significantly

lowering infrastructure and installation expenses by doubling

the number of devices capable of connecting. Each antenna

communicates with independent networks that the Gateway

Network Manager operates. You’ll have more visibility to critical

assets that help you improve your productivity.

The Dual WirelessHart feature is available as a software upgrade for

existing Emerson Wireless 1410S Gateway models by purchasing

the upgrade option file and a second WirelessHART 781S Smart

Antenna.

For more information, visit Emerson.com/Industrial-Wireless-Networks

or reach out to a local Emerson representative for

purchasing details or with any questions

Emerson Enhanced Productivity & Lower TCO

Enhanced Productivity & Lower TCO

The RXi2-XP IPC combines high performance with reliability,

enhancing productivity and reducing cost of ownership.

The RXi2-XP IPC delivers low TCO through features such as

compact size, reduced maintenance, low power consumption,

and ease of future performance upgrades enabled by our

innovative rugged COM Express CPU architecture.

R2X0N1R0B1T0A Quad Core i7-6820EQ, 2.8GHz, 0 Slot, 256GB SSD, 16GB DDR4, 2xRS232, 5xRJ45, No OS 0°C to +60°C 

R2X0N1R1B1T0A Quad Core i7-6820EQ, 2.8GHz, 0 Slot, 256GB SSD, 16GB DDR4, 2xRS232, 5xRJ45, Windows 10 0°C to +60°C

R2X1N1B0A1T0A Dual Core i3-6102E, 1.9Hz, 1 Slot, 128GB SSD, 8GB DDR4 ECC, 2xRS232, 5xRJ45, Windows 10 0°C to +60°C 

R2X1N1B1A1T0A Dual Core i3-6102E, 1.9Hz, 1 Slot, 128GB SSD, 8GB DDR4 ECC, 2xRS232, 5xRJ45, Windows 10 0°C to +60°C 

R2X1N1C0A1T0A Quad Core XEON E3-1505Lv5, 2.0GHz, 1 Slot, 128GB SSD, 32GB DDR4 ECC, 2xRS232, 5xRJ45, No OS 0°C to +60°C

R2X1N1C1A1T0A Quad Core XEON E3-1505Lv5, 2.0GHz, 1 Slot, 128GB SSD, 32GB DDR4 ECC, 2xRS232, 5xRJ45,Windows 10 0°C to +60°C

R2X2N1C0B2T0F Quad Core XEON E3-1505Lv5, 2.0GHz, 2 Slot, 256GB SSD, 32GB DDR4 ECC, 2xRS232, 2xRS422/485, 5xRJ45, No OS-40°C to +70°C

R2X4N1B0A2T0A Dual Core i3-6102E, 1.9GHz, 4 Slot, 128GB SSD, 8GB DDR4 ECC, 2xRS232, 2xRS422/485, 5xRJ45, No OS 0°C to +60°C

R2X4N1B1A2T0A Dual Core i3-6102E, 1.9GHz, 4 Slot, 128GB SSD, 8GB DDR4 ECC, 2xRS232, 2xRS422/485, 5xRJ45, Windows 10 0°C to +60°C

R2X4N1C0A2T0A Quad Core XEON E3-1505Lv5, 2.0GHz, 4 Slot, 128GB SSD, 32GB DDR4 ECC, 2xRS232, 2xRS422/485,5xRJ45, No OS 0°C to +60°C

R2X4N1C1A2T0A Quad Core XEON E3-1505Lv5, 2.0GHz, 4 Slot, 128GB SSD, 32GB DDR4 ECC, 2xRS232, 2xRS422/485, 5xRJ45, Windows 10 0°C to +60°C

R2X4N1D0C2T0A Quad Core XEON E3-1505M, 2.8GHz, 4 Slot, 512GB SSD, 32GB DDR4 ECC, 2xRS232, 2xRS422/485, 5xRJ45, No OS 0°C to +60°C

R2X4N1D1C2T0A Quad Core XEON E3-1505M, 2.8GHz, 4 Slot, 512GB SSD, 32GB DDR4 ECC, 2xRS232, 2xRS422/485, 5xRJ45, Windows 10 0°C to +60°C

Emerson PACSystems™ RXi2-XP Industrial PC

High-Performance Computing

Emerson uses the latest Intel processors based on their

unmatched performance. The RXi2-XP IPC has up to 32GB of

ECC RAM, 5 Gigabit Ethernet interfaces, and industrial grade

high-speed HDD storage (or optional SSD disk storage) to

complete the high-performance design.

These features make the RXi2-XP IPC the perfect platform for

running industrial applications right at the machine, even in

the harshest environments.

The RXi2-XP IPC provides additional application flexibility with

both mini PCI Express and low-profile PCI Express slots. This

expandability combined with advanced CPUs delivers high

performance, computing.

To help keep data and operations secure, the RXi2-XP utilizes

Trusted Platform Module (TPM) and Microsoft Secure Boot technology.

Greater Uptime

All aspects of the RXi2-XP IPC have been engineered

for reliability in harsh environments, from the use of all

industrial grade components to its fanless design. The core

of the RXi2-XP IPC architecture is Emerson’s rugged COM

Express modular  CPU platform. Emerson incorporates

patented thermal monitoring technology with sophisticated

passive cooling techniques to provide the highest

performance, fanless industrial computing platform that can

operate in extended temperature ranges.

AI12e ABB Ability™ Symphony® Plus Hardware Selector

Features and benefits

• Sixteen (16) high-level Analog Input signal channels including:

• 4 to 20 mA DC, 0 to 1 VDC, 0 to 5 VDC, 1 to 5 VDC, -10 to +10 VDC, 0 to +10 VDC

• Up to 64 HART v5.4 secondary variables Total, max 4 secondary variables per analog I/O CH

• Secondary HART variable update 2.5 typical, 8 max seconds

• ±0.1 % of Full Scale Range accuracy

• In HN800 operating mode, AI12e supports optional module redundancy

The AI12e Analog Input module processes up to sixteen (16) highlevel

analog input field signals. Each channel is independently

configurable for any of the supported high-level signal ranges.

FC 221 (I/O Device Definition) sets AI module operating

parameters, and each input channel is configured using FC 222

(Analog Input CH) to set individual input channel parameters such

as engineering units, High/Low alarm limits, etc.

The analog input channels are 1 x 16 group isolated and support

HART.

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