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ABB has designed its maintenance schedule

Preventive maintenance program

ABB has designed its maintenance schedule for all contactor

families, based on its technical knowledge of the products and

on its experience in the field.

The preventive maintenance program has the following main targets:

• Check the preservation and the efficiency status of the apparatus

• Anticipate the trend of deterioration of the contactors, signalling

the need for replacement of excessively worn out components,

where available, or suggest alternative solutions for bringing them up to date

• Increase the life cycle of the installation, proposing proactive

maintenance and replacing obsolete components.

Provided services

Considering the importance of the maintenance activity and

the required technical know-how, ABB guarantees professional

competence. Interventions are performed by ABB recommended

skilled technicians. After the inspection activities, ABB technicians

give all the indications related to the future maintenance needs and

any possible corrective actions, while releasing the final report.

ABB Preventive maintenance for AF1350 … AF2650 contactors Benefits

Benefits

Preventive Maintenance creates value over the long-term by

• Providing the best management of maintenance costs, in

particular:– Less expensive direct costs of maintenance, by reducing

the charges due to urgent situations–  Less expensive indirect costs of the installation shut-down,

taking advantage of scheduled stops.

• Ensuring better efficiency and reliability of the equipment

• Extending the contactor’s life

• Guaranteeing the safety of the installation for longer time.

Provided services

Considering the importance of the maintenance activity and

the required technical know-how, ABB guarantees professional

competence. Interventions are performed by ABB recommended

skilled technicians. After the inspection activities, ABB technicians

give all the indications related to the future maintenance needs and

any possible corrective actions, while releasing the final report.

ABB DC switching contactors Features and benefits

Features and benefits

Powerful

•  1000 V DC switching ratings (IEC).

•  UL (508) rated up to 600 V DC.

Flexible

•  Wide control voltage range (e.g. 100-250 V AC/DC) means

less versions covering the entire range.

•  PLC interface with 24 V DC / 10 mA for GAF/AF400…2050.

•  Ideal for remote and fast operation.

Efficient

•  The AF electronic coil interface reduces power consumption

5-10 times at holding compared to conventional contactors.

Reliable

•  The GAF contactor is based on the well proven AF contactor.

•  Less sensitive to voltage drops due to a drop-out voltage

of 55% of the lower nominal value along with 20 ms sag

and dip immunity. These features avoid the problems with

contactor chattering and welding.

•  Elimination of contact bounce and chattering allows for

increased reliability and service life.

Quiet

•  DC powered coil makes the contactor virtually noise free.

Easy

•  The external dimensions of the GAF contactors are the same

as corresponding AF contactors making it easy to order and install.

•  Existing add on accessories for A/AF range of three pole

contactors will fit the GAF contactors.

Kongsberg RMP420-Remote Multipurpose Input/Output

RMP420-Remote Multipurpose Input/Output

RPM420 is a multipurpose I/O module for use in Alarm monitoring and

Integrated Control Systems.  RMP420 is designed for 32 field input channels

in single topologies. Its interface towards the host control computer (RCU) is

provided by redundant I/O bus.

The module is approved for Ex Zone 2 applications.

Functions

• 32 software configurable multipurpose solid-state channels.

• Analog and Digital Input and Output (AI, AO, DI and DO).

• 2 or 3 wire Resistance Temperature Detector (RTD).

• 2 channels can be configured as pulse/frequency/encoder input.

• Short-circuit protected I/O loop power output.

• Dual Remote I/O process BUS interface for redundant communication with host computer(s).

• Communication ports galvanically insulated from other module circuitry.

• Loop monitoring (per channel).

BENEFITS

• Over-voltage protection

• Extensive module diagnos tics

• I/O channels online configurable

• Soft and hard fail-safe

• Dual watchdog

• Certified for use in hazardous area zone 2

• RIO module and I/O loop, powered from the same source

• Automatic recovery protection e.g. automatic start of faulty channels

• Easy installation and replacement

• Simple and safe FW up grade

• Status LED

Woodward 505DR Control specifications

Control specifications

Inputs

– Power Supply Low voltage models 18-32 VDC High voltage models 88-264 VAC and 90-150 VDC

– Speed: 2 passive MPUS or active proximity probes (0.5 – 32000 Hz)

– Discrete Inputs 19 configurable contact inputs (16 additional contact inputs can be added using LinkNet

HT)

– Analogue Inputs 8 configurable 4-20 mA (16 inputs or 8 RTD inputs can be added using LinkNet HT)

Outputs

– Valve/actuator driver: 2 actuator outputs, 4-20 mA or 20-200 mA

– Discrete Outputs:

– 7 configurable relay outputs (16 discrete outputs can be added using the LinkNet HT module)

– Analogue Outputs 6 programmable 4-20 mA outputs (4 inputs can be added using the LinkNet HT

module)

Communications

– Ethernet 3 ports (Modbus TCP or OPC)

– Serial 1 port (ASCII or RTU, RS-232 or RS-485)

– CAN: 4 ports, supports LinkNet HT, VariStroke, and power management devices

Operating Conditions

– Ambient air temperature: -25 to +65C

– Humidity Lloyd’s ENV2 Test #1

– Dry heat Lloyd’s ENV3

– Salt Spray: US MIL-STD-810. Method 509.2 proc. 1

– Shock: US MIL-STD-810C, Method 516.2-1 proc. 1B

– Vibration Lloyd’s ENV2 Test #1

– Resistance to particulate contamination IEC 60664-1 Class 2

– IEC 60068-2-60 part 2.60 methods 1 and 4

– Resistance to gaseous contamination: coating is resistant to NO2. CO2. SO2 and H2S.

– Battelle Laboratories Class III (IEC 60721-3-3 Categories 3C1 and 3C2)

Woodward 505DR Control specifications

Control specifications

Inputs

– Power Supply Low voltage models 18-32 VDC High voltage models 88-264 VAC and 90-150 VDC

– Speed: 2 passive MPUS or active proximity probes (0.5 – 32000 Hz)

– Discrete Inputs 19 configurable contact inputs (16 additional contact inputs can be added using LinkNet

HT)

– Analogue Inputs 8 configurable 4-20 mA (16 inputs or 8 RTD inputs can be added using LinkNet HT)

Outputs

– Valve/actuator driver: 2 actuator outputs, 4-20 mA or 20-200 mA

– Discrete Outputs:

– 7 configurable relay outputs (16 discrete outputs can be added using the LinkNet HT module)

– Analogue Outputs 6 programmable 4-20 mA outputs (4 inputs can be added using the LinkNet HT

module)

Communications

– Ethernet 3 ports (Modbus TCP or OPC)

– Serial 1 port (ASCII or RTU, RS-232 or RS-485)

– CAN: 4 ports, supports LinkNet HT, VariStroke, and power management devices

Operating Conditions

– Ambient air temperature: -25 to +65C

– Humidity Lloyd’s ENV2 Test #1

– Dry heat Lloyd’s ENV3

– Salt Spray: US MIL-STD-810. Method 509.2 proc. 1

– Shock: US MIL-STD-810C, Method 516.2-1 proc. 1B

– Vibration Lloyd’s ENV2 Test #1

– Resistance to particulate contamination IEC 60664-1 Class 2

– IEC 60068-2-60 part 2.60 methods 1 and 4

– Resistance to gaseous contamination: coating is resistant to NO2. CO2. SO2 and H2S.

– Battelle Laboratories Class III (IEC 60721-3-3 Categories 3C1 and 3C2)

Woodward The 505DR can communicate directly with the plant DCS

Communication

The 505DR can communicate directly with the plant DCS and/or operator control panel using Modbus

TCP or OPC communications.

Serial communication is also supported using RS-232 or RS-485 and ASCII or RTU Modbus.

Control PIDs can perform process control or be used as limiters for speed/load dynamics,

pumping/discharge pressures, cascade, auxiliary, intake plenum, exhaust plenum, and rotor acceleration.

System Protection

– Integrated overspeed protection logic and test functions

– First open indication on 15 shutdown inputs

– External alarm indication on 15 inputs

– Stuck at critical speed band logic

– Bufferless transfer between control modes and during Syscon switchover

– Operation and configuration password security

Operating Conditions

– Ambient air temperature: -25 to +65C

– Humidity Lloyd’s ENV2 Test #1

– Dry heat Lloyd’s ENV3

– Salt Spray: US MIL-STD-810. Method 509.2 proc. 1

– Shock: US MIL-STD-810C, Method 516.2-1 proc. 1B

– Vibration Lloyd’s ENV2 Test #1

– Resistance to particulate contamination IEC 60664-1 Class 2

– IEC 60068-2-60 part 2.60 methods 1 and 4

– Resistance to gaseous contamination: coating is resistant to NO2. CO2. SO2 and H2S.

– Battelle Laboratories Class III (IEC 60721-3-3 Categories 3C1 and 3C2)

Woodward The 505DR is a G-efficient redundant turbine controller

Cost-effective design

The 505DR is a G-efficient redundant turbine controller.

It consists of a turbine controller, system sequencer, operator control panel and first-out indicator.

The design minimises external equipment and wiring for easy troubleshooting.

Like the 505XT, the 505DR can be fully configured in the field

(under password control by knowledgeable personnel) and minor functional

changes can be made while the turbine is running online.

Minor functional changes can be made online while the turbine is running.

Like the MicroNet Plus, the 505XT system designates one controller

as the System Controller (Syscon), actively controlling the fan.

The second device is configured as a backup.

The system automatically evaluates the health of the Syscon and initiates a fast switchover in the event of

a failure.

Switchover can also be initiated manually. The system closely synchronises

the Syscon’s software status and memory with the backup,

ensuring that the control output remains stable and does not affect turbine operation (a true ‘bufferless’

switchover).

Woodward 505DR Dual Redundant Turbine Controller

Description

Like the MicroNet Plus, the 505XT system designates one controller

as the System Controller (Syscon), actively controlling the fan.

The second device is configured as a backup.

The system automatically evaluates the health of the Syscon and initiates a fast switchover in the

event of a failure.

Switchover can also be initiated manually. The system closely synchronises

the Syscon’s software status and memory with the backup,

ensuring that the control output remains stable and does not affect turbine operation (a true ‘bufferless’

switchover).

If the optional HMI version is selected, the display and keypad are redundant

(input from either keypad will command Syscon, and the display can be independently selected to show

different screens.

For example, one screen can display speed and speed settings, and another can display a steam map.

Woodward’s optional RemoteView programme allows remote monitoring from any networked PC.

The programme can be used either with the rear panel mounted version (as the main HMI)

or as an additional remote monitor to the HMI version.

The optional FTM (Field Terminal Module) allows easy multiplexing of

redundant signals and facilitates fast installation and commissioning.

Emerson M-Series Plug and Play Components

Plug and Play Components. The system power supply assembly fits into any

power slot of any DeltaV power supply/controller carrier.

This not only simplifies system design, but also reduces spare parts inventory through interchangeability.

DIN-Rail Mounting. Power supply installation is simple.

Mount the power supply/controller carrier on the T-shaped DIN rail.

Then plug the system power supply into the carrier.

Internal Power Bus. The power supply/controller carrier contains an internal power bus.

You do not need to use external cables to connect the system power supply

to the DeltaV controller and I/O interface carriers.

Modular power supplies. You know the power requirements for today,

but what about the future? Build a solid foundation now and build on it later.

Modular power architecture allows you to install additional power supplies for controllers and I/O

subsystems.

Precision outputs. System power supplies accept a wide range of power

inputs and convert the inputs into precise power outputs.

Power Redundancy: DeltaV system power supplies can be redundant on a 1-to-N basis, while other

systems are 1-to-1.

This provides an economical solution for creating system redundancy.

Fault Detection. Undervoltage and overvoltage conditions are detected and logged to protect

the controller and I/O subsystems and to automatically cold-start the controller in the event of a high-

capacity power failure.

Standards compliance. The power supply is EMC and CSA compliant.

It is designed to comply with European ‘Power Factor Correction’ standards.

Immediate notification of power failure. The internal relay outputs change state and alert

the user if the input voltage fails or the system power fails.

In addition, an LED on the power supply housing displays the status of the power supply.

System and Field Power Isolation. The system power supply provides isolation

between the system power supply and the field power supply when the system

power supply and the field power supply are powered by the same 24-volt DC bulk power system.

Power Supply Removal. The system power supply is easy to remove/replace.

The bulk power cord connects to an easy-to-install connector instead of screw terminals.

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