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Foxboro™ DCS Field Control Processor 280 Function

Function

– Performs regulation, logic, timing, and sequence control with connected Foxboro DCS Fieldbus Modules

(FBMs)

However, the control functions cannot be edited.

– Provides unique, patented fault-tolerant operation using two control modules,

which greatly improves reliability compared to other process controllers.

– Provides an online image upgrade (OLUG) of the fault tolerant FCP280.

– Enhanced Online Image Upgrade (EOLUG) of the Fault Tolerant FCP280

 can be performed while the process is running.

This form of upgrade helps to prevent any significant impact on the local control process.

– Provides CP overload protection to notify the operator when the FCP280 is reaching its performance

limits

– Liquid crystal display (LCD) shows letter errors as well as real-time roles and statuses

– Connects to the Foxboro DCS control network via standard fibre optic or copper 100 Mbps Ethernet

cable

– Rugged die-cast aluminium enclosure for installation in unventilated field cabinets

– Operates in G3 rated harsh environments

– CE certified for field installation in cabinets

– Each fieldbus port on the standard FCP280 baseboard supports a dedicated 2 Mbps or 268 Kbps HDLC

fieldbus port

– Provides control capability for a variety of process applications using versatile control algorithms and a

variety of FBMs

– Supports time synchronisation using optional external time from GPS satellites

Using soft letter blocks, the FCP280 can be configured via pushbuttons on the panel.

– Optional dual cable substrate allows use of separate cables for each ‘A’ and ‘B’ buses

The FCP280 simplifies Foxboro DCS systemRemote Installation

Remote Installation

The FCP280 simplifies Foxboro DCS system architecture by requiring only

the enclosure (via field enclosure) while maintaining control,

host workstation with Control Core Services v9.0 or higher, 

and an Ethernet switch to communicate through the control network structure.

The field-installed FCP280 is part of a highly distributed control network

In this network, the controllers work closely with specific process units

mounted in close proximity to their I/O and the actual controlled equipment.

The process units are coordinated via a fibre optic 100 Mbps Ethernet network.

The FCP280 and its network adapters are encased in a robust die-cast aluminium

enclosure that requires no ventilation due to its efficient design.

The FCP280 and its network adapter are CE certified and can be installed

without the need for an expensive dedicated cabinet, helping to protect against electronic radiation.

The FCP280. network adapters and backplane can be installed in G3 rated harsh environments.

Foxboro FCP280 Enhanced reliability (fault tolerance)

Enhanced reliability (fault tolerance)

The FCP280’s unique, patented fault-tolerant operation improves 

reliability compared to traditional process controllers.

The fault-tolerant version of the FCP280 consists of two modules operating

 in parallel with two Ethernet connections to the control network.

The two FCP280 modules are combined as a fault-tolerant pair,

ensuring continuous operation of the controller in the event of any hardware failure in one of the

modules.

Both modules receive and process information simultaneously and faults are detected by the modules

themselves.

One important method of fault detection is to compare the communication messages of the modules’

external interfaces.

A message leaves the FCP280 only if the two FCP280s agree on the message to be sent (bit for bit match).

Once a fault is detected, both modules run self-diagnostics to determine which module is affected.

The modules run self-diagnostics to determine which module is affected. 

The unaffected module then takes over control without affecting the normal operation of the system.

This fault-tolerant solution offers the following key advantages over redundant-only controllers

Foxboro DCS Field Control Processor FCP280 LED Indicators

LED Indicators

The light-emitting diodes (LEDs) on the front of the FCP280 module provide a visual indication of the

– FCP280 operating status

– Transmit/receive communication activity on the four extended fieldbus channels

(Fieldbus A and B on each channel) LEDs on copper or fibre optic

network adapters provide visual indication of the following

– Internal and external power supply health status

– Communication activity with the control network A and B links and the FCP280

Redundant controllers only:

– No error messages are sent to the field or to applications using the controller data,

because unless the two modules match exactly bit-for-bit in sending a message, the

No information is allowed to flow out of the controller.

– The secondary controller is synchronised with the primary controller,

which helps to ensure that the most up-to-date data is available in the event of a primary controller

failure.

– Since the secondary controller performs exactly the same operations as the primary controller,

potential defects can be detected prior to any switchover.

The FCP280 supports the following devices on a 268 Kbps fieldbus

The FCP280 supports the following devices on a 268 Kbps fieldbus:

– 100 Series FBM

– SPECTRUM™ Migration Integrator

– SPEC 200™ Control Integrator

– SPEC 200 MICRO™ Control Integrator

– SPEC 200 CCM Control Integrator

Foxboro Gas Chromatographs are not supported.

Liquid Crystal Display (LCD)

The FCP280 has a liquid crystal display (LCD) on the panel that displays

a variety of status and identification information, including

Status and identification information:

– The first line typically displays the letter number and role (Master/Shadow/Single) of the FCP280.

– The second line shows the FCP280’s part number, hardware revision information, date of manufacture,

operating system version, and its status on the control network.

Foxboro DCS FCP280 Supported Devices

Supported Devices

The FCP280 supports the following devices on the 2 Mbps fieldbus:

– All compact and standard 200 series FBMs, which support many types of intelligent field devices.

including those on Foundation Fieldbus, PROFIBUS, HART, and DeviceNet networks.

– Foxboro DCS Field Device System Integrator (FDSI) Modules

– Intrinsically Safe I/O Subsystem (ISCM) – see Intrinsically Safe I/O Subsystem (PSS 31H-2Y6)

– DCS Migration Fieldbus Module for Siemens APACS+ Systems

– DCS Migration Fieldbus Module for Westinghouse WDPF® Systems

– DCS Fieldbus Migration Module for Fisher PROVOX® 20 Series Migration HART

– DCS Fieldbus Migration Module for Honeywell® TDC 2000 Systems 

(with standard backplane for HART use).

The FCP280 supports the following devices on a 268 Kbps fieldbus:

– 100 Series FBM

– SPECTRUM™ Migration Integrator

– SPEC 200™ Control Integrator

– SPEC 200 MICRO™ Control Integrator

– SPEC 200 CCM Control Integrator

Foxboro Gas Chromatographs are not supported.

A-B 1336 PLUS II Adjustable Frequency AC Drive Special Functions

Special Functions

– Auto economiser

– Process PI controller

– Traverse function

– Optional Fault

Reset and run

– Automatic restart on switch-on

– Speed-sensitive electronics

Overload

– Auto-adjustment

– Step Logic

Operation

– Controls

– Selectable Volt/Hertz mode

– Multi-language selection

Programmable

– Dual acceleration/deceleration curves

– Three frequency jumps

– DC injection braking

– Dynamic braking

– Slip compensation

– Negative sliding compensation

Sag

– S-curve acceleration/deceleration curve

– Line Loss Restart Mode

– Active Current Limit

– Last four event fault memory

– Flight Start

– Seven preset speeds

Input/Output Interface

– Control Output Contacts

(2) Form A (N.O.)

(2) Form C (N.O. – N.C.)

Programmable to 17 different drive variables.

– Flexible analogue

Inputs/Outputs

– Pulse train input

– Encoder feedback Closed loop

– High-speed inputs

A-B 1336 PLUS II Adjustable Frequency AC Drive

Start-up operation

For applications requiring unattended operation, the 1336 PLUS II can resume operation when power is

restored after a power failure.

If the Power On Run feature is activated and the input power supply is disconnected, then when the

power is restored

The drive will automatically restart and run at the current commanded speed if all the necessary signals 

(Enable, Auxiliary, No Stop and Start) are present.

4-20mA Current Loss Option

Many control systems will issue a 4-20mA control signal for the drive to use as a speed reference.

The drive will run at the lowest speed with the 4mA signal and at the highest speed with the 20mA signal.

The drive can also invert this signal to run the minimum speed at 20mA and the maximum speed at 4mA.

Since a minimum signal of 4mA is required, the drive must have a ‘fallback’ command

in the event of signal loss (sensor failure or disconnection).

The 1336 PLUS II includes a ‘Loss Selection’ parameter that provides five choices for signal failure modes.

1. stop the drive and signal a fault.

2. Go to minimum speed and issue a warning.

3. Go to maximum speed and issue a warning.

4. Maintain speed and issue a warning.

5. reaches preset speed and warns.

Related Product Recommendations:

1336-SN-SP1A

1336-SN-SP1B

1336-SN-SP21A

1336-QOUT-SP5A

1336-QOUT-SP6A

1336-QOUT-SP8A

1336-QOUT-SP12B

1336-QoUT-SP13A

1336-QOUT-SP14A    

1336-QOUT-SP18A

1336-FEET-SP8A

1336-FEET-SP5A

1336-FEET-SP6A

1336-MOv-SP1A

1336-Mov-sP3A

1336-R2-SP2A

1336-R2-SP1A

1336-RLOAD-SP2A

1336-RLOAD-SP3A

1336-RLOAD-SP4A

1336-RLOAD-SP5B

1336-STDOFF-SP1A

1336-SCREW-sP3A

1336-BDBMX3-SP60A

1336-BDBMX3-SP24A

A-B 1336 PLUS II Traverse Function

Function Description

Traverse Function

The 1336 PLUS II output frequency can be programmed to modulate around a set frequency.

This can be achieved by setting three parameters to create an inertia compensated delta waveform

– Traverse Period, Maximum Traverse, and P Jump. In surface drive winding applications,

the developed waveforms can be used in a traverse drive to electronically perform the traverse function.

The traverse actuator will move the yarn back and forth in a diamond pattern so that

the yarn is evenly distributed over the surface of the tube.

This pattern must be changed in order to prevent yarn build-up at the same points on the surface.

This can be achieved by constantly continuously changing the traverse speed in a cyclic

manner over a specified speed range. Using inertia compensation, a series of distributed diamond 

patterns can be formed over the entire surface of the tube.

Bently Nevada ORBIT 60 SERIES External Display System Display Brightness

Display Brightness

The brightness of an LCD display is the amount

of light emitted and is measured in nits or

candelas per square meter, which has units of

nits or cd/m2. Most commercial desktop

displays have a brightness of 200 to 300 nits. To

see a display in outdoor light requires a

brightness of about 700 nits or greater. Almost

all new LCD displays use some form of white or

RGB LED backlight.

Some of the brighter displays can have

a half-life of 20.000 hours or less.

Bright Idea: The brightness life of the display

can be dramaticallyincreased and burn-in can

be mitigated by allowing the screen saver to

dim and/or turn off the display when not in use.

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