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ABB CI854B Ability™ System 800xA® hardware selector

PROFIBUS DP is a high speed multipurpose bus protocol (up to

12Mbit/s) for interconnecting field devices, like remote I/O,

drives, low voltage electrical equipment, and controllers.

PROFIBUS DP can be connected to the AC 800M via the CI854B

communication interface. The CI854B includes two PROFIBUS

ports to realize line redundancy and it also supports PROFIBUS

master redundancy.

Master redundancy is supported in PROFIBUS-DP communication

by using two CI854B communication interface modules. The

master redundancy can be combined with CPU redundancy and

CEXbus redundancy (BC810). The modules are mounted on a DIN

rail and interface directly with the S800 I/O system, and other I/O

systems as well, including all PROFIBUS DP/DP-V1 and

FOUNDATION Fieldbus proficient systems.

The PROFIBUS DP must be terminated at the two outermost

nodes. This is usually done by using connectors with built-in

termination. To guarantee a correct working termination the

connector has to be plugged and power supplied.

Package including: a CI854BK01 Communication Interface and a

TP854 Baseplate.

ABB CI85ABB CI854B Features and benefits

Features and benefits

• Used for connecting remote I/O and fieldbus instruments via PROFIBUS DP

• Possible to connect PROFIBUS PA to the CI854B via the PROFIBUS linking device LD 800P

• The CI854B can be set redundant

PROFIBUS DP is a high speed multipurpose bus protocol (up to

12Mbit/s) for interconnecting field devices, like remote I/O,

drives, low voltage electrical equipment, and controllers.

PROFIBUS DP can be connected to the AC 800M via the CI854B

communication interface. The CI854B includes two PROFIBUS

ports to realize line redundancy and it also supports PROFIBUS

master redundancy.

Master redundancy is supported in PROFIBUS-DP communication

by using two CI854B communication interface modules. The

master redundancy can be combined with CPU redundancy and

CEXbus redundancy (BC810). The modules are mounted on a DIN

rail and interface directly with the S800 I/O system, and other I/O

systems as well, including all PROFIBUS DP/DP-V1 and

FOUNDATION Fieldbus proficient systems.

CI857 ABB Ability™ System 800xA® hardware selector

Features and benefits

• Maximum number of MCUs (or other INSUM devices) per AC 800M: – 256 MCUs (or other INSUM

devices) per AC 800M with PM864 or PM866. – 128 MCUs (or other INSUM devices) per AC 800M

with PM861.

• Maximum 6 CI857 per AC 800M.

• Maximum 128 MCUs (or other INSUM devices) per CI857.

• Maximum 2 INSUM TCP/IP Gateways per CI857.

• Maximum 128 INSUM devices per INSUM TCP/IP gateway.

• Four LonWorks subnets per INSUM TCP/IP gateway.

• Maximum 32 devices per LonWorks subnet.

INSUM integration into AC 800M supports higher functionality

integration, multidrop configurations, time distribution and time

stamping in the switchgear, and utilizes standard Ethernet

technology for longer communication distances. The speed of this

solution is typically 500 ms for one closed loop (indication from

one motor until operation of another, assuming 250 ms cycle time

in control execution).

AC 800M controllers access the INSUM functions through function

blocks in the INSUM Communication Library. The CI857 is powered

by the processor unit, via the CEX-Bus, and therefore does not

require any additional external power source.

CI874 ABB Ability™ System 800xA® hardware selector

Features and benefits

• CI874 supports connection with OPC UA servers

• CI874 can be configured as redundant

• User can perform the upgrade of CI874 software components, called as online upgrade

• CI874 has a Web Server Interface who offers access to CI874 specific information used during

commissioning and maintenance

• CI874 supports hot swap without any configuration changes

The CI874 is an AC 800M communication interface that connects

to external Ethernet devices using the OPC UA protocol. The TP867

Baseplate has one RJ45 Ethernet connector that supports

100Mbps. The CI874 expansion unit contains the CEX-Bus logic, a

communication unit, and a DC/DC converter that supplies the

required voltage from +24 V supply through the CEX-Bus.

CI874 is represented as a hardware module within the Control

Builder hardware tree. The CI874 module will only work with System

800xA 6.1.1 and subsequent versions.

Kollmorgen Power Regeneration Options

Power Regeneration Options

– Internal

– External – uses BAR packaged resistors

– Bus sharing – distributes regenerative power among multiple amplifiers

Built-in parameter unit

– Displays drive status information

– Parameters: Drive Address, Baud Rate, Speed Loop Adjustment, Motor Type,

Position Output Message Format, Speed Loop Adjustment, Motor Type, Position Output Message Format,

Motor Type, Position Output Message Format, Brake, Regenerative Type

I/O Option Card

I/O option cards are a very economical way to operate servo controllers under position control for simple

automation tasks.

With 14 additional digital inputs, motion tasks stored in the SERVOSTAR®600 motion task memory can

be selected and started.

All important functions of the position controller are integrated in the servo controller

and can therefore be operated via a separate compact control system.

8 digital outputs report the status of the drive to a higher-level control system.

Kollmorgen SERVOSTAR® 600 Input/output expansion card (option)

Input/output expansion card (option)

– Field installable

– 14 24V digital inputs, PLC compatible

– 8 24V digital outputs, PLC-compatible

– 24V PLC Interface

Communication

– RS-232 interface

Operating modes

– Torque control – from analogue or digital command

– Speed control – from analogue or digital command

– Pulse following

– Gearing from four encoder inputs

– Motion Tasks

– Serial commands

Diagnostics

– 3-digit seven-segment LED display

– Error history

– Internal variable monitoring

– PC Range

Motor Feedback

– Motor Feedback Regulator

Motor Brake Control

– The optional 24V holding brake in the motor can be directly controlled by the

The 24V optional brake in the motor can be directly controlled by the SERVOSTAR 600.

Power Input

– 400 to 480VAC 3-phase, 50 or 60 Hz, built-in line filter, CE compliant

– 24 VDC @ 1 amp (3 amps with brake) for logic circuits

Kollmorgen SERVOSTAR® 600 Speed loop compensation

Speed loop compensation

– PI Plus controller (PDFF format) or PI controller

– Field adjustable and digitally repeatable

Position loop compensation

– Proportional loop with feed forward

Analogue Inputs/Outputs

– 2 configurable inputs: ±10V, 12 and 14 bit resolution

– 2 configurable outputs: ±10V, 10-bit resolution

Digital Inputs/Outputs

– 4 Configurable Inputs: 24 Volt, PLC Compatible

– 2 Configurable Outputs: 24V (open collector), PLC compatible

– Remote Enable Input: 24 Volt, PLC Compatible

Drive Status Relay (BTB/RTO)

– Contact Closure, 0.5 Amp Rating, 24 Volt

Pulse or Master/Slave Inputs

– Pulse command: pulse/direction or quadrature encoder format

– RS-485 Receiver

– Up to 16 slave amplifiers can be connected

– Input ratios configurable

Kollmorgen SERVOSTAR® 600 User position feedback (encoder-equivalent output port)

User position feedback (encoder-equivalent output port)

– Configurable as encoder equivalent (ROD) or SSI format

– Encoder Equivalent (ROD): A quad B with marker (zero) pulses, RS-485 Driver

– SSI (Serial Synchronisation Interface): 1.5 Mhz maximum clock frequency, RS-485 driver

– Programmable Resolution

Digital Inputs/Outputs

– 4 Configurable Inputs: 24 Volt, PLC Compatible

– 2 Configurable Outputs: 24V (open collector), PLC compatible

– Remote Enable Input: 24 Volt, PLC Compatible

Drive Status Relay (BTB/RTO)

– Contact Closure, 0.5 Amp Rating, 24 Volt

Pulse or Master/Slave Inputs

– Pulse command: pulse/direction or quadrature encoder format

– RS-485 Receiver

– Up to 16 slave amplifiers can be connected

– Input ratios configurable

Kollmorgen GOLDLINE™ BH/MH Series Features

Features: BH or MH Series

– Compact (high torque/volume ratio)

– Standard speed of 7500 RPM

– IPM (Internal Permanent Magnet) design with small tooth slots

– CE compliant and UL listed

– Rugged resolver feedback

– Built-in thermostat

– Rear shaft extension for additional feedback devices

– Class H insulation system

– Rotatable CE connectors standard on 12x, 22x and 42x racks

– Junction box as standard for 62x and 82x racks

Options:

– IP65 and IP67 sealing

– Fail-safe braking, 24 and 90VDC

– NEMA and metric mounting

– Standard SERVOSTAR 600 UL/CE cable assemblies available in 3 metre increments

Motor Ratings

Motor performance depends on the heat dissipation capability of the motor package.

The ratings on the following pages assume that the motor is mounted on a metal mounting bracket

capable of dissipating heat.

The ratings assume the following:

a.) For BH12x and BH22x: Continuous duty ratings apply to motors mounted on 96 sq. in. 1/4 in. thick

aluminum panels.

b.) For BH42x, BH62x, and BH82x: Continuous load ratings are for motors mounted on 452 square inch 1’

thick aluminium panels.

c.) Equivalent thermal mass and radiant surface area are common parts of conventional machine designs.

Other applications require derating.

Foxboro™ DCS Field Control Processor 280

Remote Installation

The FCP280 simplifies Foxboro DCS system architecture by requiring only

the enclosure (via field enclosure) while maintaining control,

host workstation with Control Core Services v9.0 or higher, 

and an Ethernet switch to communicate through the control network structure.

The field-installed FCP280 is part of a highly distributed control network

In this network, the controllers work closely with specific process units

mounted in close proximity to their I/O and the actual controlled equipment.

The process units are coordinated via a fibre optic 100 Mbps Ethernet network.

The FCP280 and its network adapters are encased in a robust die-cast aluminium

enclosure that requires no ventilation due to its efficient design.

The FCP280 and its network adapter are CE certified and can be installed

without the need for an expensive dedicated cabinet, helping to protect against electronic radiation.

The FCP280. network adapters and backplane can be installed in G3 rated harsh environments.

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