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ABB AC500 V3 PLC Enhanced connectivity and performance

This means that whether you are looking for new applications to meet new needs such as network security requirements or cloud connectivity, or simply want to leverage and protect your existing 

AC500 investment by switching to new advanced technology, the AC500 V3 has you covered.

AC500 V3 New features and higher performance

The flexibility, scalability and footprint of AC500 V2 have been passed on to the new CPU range. 

Therefore, AC500 continues to be the perfect fit for various applications or will be the natural  successor when you need to introduce new features to existing applications or extend machines and applications to reach for the cloud.

The new V3 features provide even more flexibility and freedom when it comes to connectivity and functions supplied onboard without the need of additional devices as couplers or switches. AC500 V3 is ready for the requirements of IoT and digitalization and secure cloud connectivity via new protocols and functions.

Built-in performance

 • Faster CPUs with more powerful processors

 • More CPU memory allocated freely

 • Modern, state-of-the-art components

 Cyber security

 • Digitally signed firmware updates protected by 

hardware security chip

 • Secure communication protocols: HTTPS, FTPS, OPC UA, MQTT

 • Encrypted communication with engineering system ABB AbilityTM Automation Builder and boot application State-of-the-art features

 • OPC UA for easy connectivity to SCADA systems or operator panels

 • MQTT for lightweight cloud messaging

 • Onboard HTML5 web server technology 

Built-in communication

 • Two Ethernet interfaces for use as switches or  independent ports

 • Onboard Ethernet protocol as Ethernet IP

 • CANopen master interface, CAN2A/2B, J1939

 • KNX and BACnet

 • OPC UA server, OPC DA alarm and event

 • IEC 61850

 • IEC 60870-5-104 Telecontrol

 Reuse & compatibility 

 • Reuse with AC500 platform:- S500/S500-eCo I/O modules – Communication modules

 • Project conversion and code re-use

 Improved engineering and debugging

 • Professional version control with subversion

 • Application project management

 • Object-oriented programming

 • Optimized IEC 61131-3 editors

 • Offline simulation capabilities

2706-LV4R Vacuum Fluorescent Display Human Machine Interface

The 2706-LV4R Message Display Terminal can be installed into the same panel cutout as the DL40. DL20. and DL10 terminals it is designed to replace.

The Allen-Bradley 2706-LV4R is a DL40 Plus message display.

It is a next-generation message display that directly replaces the models in the older Dataliner DL40 / DL20 series.

It has a vacuum fluorescent display (VFD) with adjustable brightness.

It has a four-line configuration with remote I/O and can display up to 20 characters per line*.

It has 128 KB of RAM and a 120 to 240 VAC input power supply.

The 2706-LV4R display supports bi-directional communication with PLCs and SLCs.

For communication, it has an RS-484 port for file transfer and an RS-232 port for uploading and downloading files.

It displays a variety of symbols and characters and can be read from up to 25 feet away*.

Applications developed for the previous DL40/DL20 series are compatible with the DL40 Plus.

It has various features such as embedded variables, message chaining, hidden messages, and data mode selection.

It supports real-time clock and RS-232 message triggering. It provides recovery in case of power failure during message editing.

It has isolated I/O ports and replaceable batteries and supports enhanced point-to-point communication from the message display.

Other enhancements include red, green, or amber message display colors and remote display relay control.

The 2706-LV4R message displays are highly customizable to effectively communicate alarms and messages in industrial environments.

DL40P Series Message Display with 4-line, 20-character VFD and 120 or 240V AC input power and 128K RAM memory.

1791D-0V16PX Expansion Output Module

The 1791D-0V16PX output module is a 1791-channel output expansion module from the Allen-Bradley/Rockwell Automation CompactBlock I/O 16D product line. all 16 of its outputs are potted.

All 16 outputs are current sink outputs.The 1791D-0V16PX Expansion Output Module can be used to add additional output channels to the basic output module.

It can also be used to add output channels to the basic input module.

The 1791D-0V16PX Expansion Output Module uses a DeviceNet network for advanced communication between producer and consumer devices in the system.

The 1791D-0V16PX is an Allen-Bradley part and is part of the 1791D CompactBlock I/O family.

It is a 16-sink current output expansion module with a built-in DeviceNet adapter and power supply.

Its enclosure type is IEC IP20 and the output on-state voltage range is 10 to 30 volts DC, while the output on-state current** is 0.5A.

The 1791D-0V16PX module is suitable for operations involving a large distribution of I/O blocks in close proximity to sensors and actuators.

The module can also work properly with applications in limited operating spaces.

The 1791D CompactBlock I/O products, including the 1791D-0V16PX, are compact in size.

This feature allows these products to be installed in confined areas and shallow enclosures.

Compared to the 1790 CompactBlock LDX I/O module, the 1791D parts have a higher environmental specification.

They help expand the range of applications and reduce wiring costs. Due to the simple control functions of these modules, sense-to-actuate times are faster.

They also come with optional input filters that allow the user to select on-to-off or off-to-on delays.

Output short circuit protection is also a beneficial feature of this series as it keeps the output away from accidental wiring errors.

The 1791D-0V16PX is an expansion block for all basic modules.

It is run from an external 24 Vdc power supply that is independent of the network. The expansion block also comes with a 4 cm ribbon cable to connect it to the base block.

It also has a removable screw-clamp terminal strip that makes it easier to replace I/O blocks without rewiring.

The 1791D-0V16PX can be panel mounted or mounted on DIN rails in any orientation.

COMPACTBLOCK I/O for DEVICENET Allen-Bradley AB has 16 sinking outputs per module.

Mitsubishi M501D Series Gas Turbine

Independent gas turbine output

110 MW class

Combined cycle output

170 MW class/340 MW class/510 MW class

Fuel Diversity

Blast furnace gas (BFG) compatible

Gas turbine for 60 Hz power generation compatible with fuel diversity

In 1984. a 1.090 MW heat recovery combined cycle power plant powered by six 701D gas turbines began commercial operation.

This was the dawn of the current era of combined cycle power generation. the DA Series incorporates F-Class technology into the D Series to improve overall performance.

Features

Integral Design

The gas turbine units are based on a basic structure adopted in the early 1970s that has accumulated a track record of at least 40 years. Its main features are listed below:

Compressor shaft end drive reduces the effect of thermal expansion on alignment

Rotor with simple single-shaft double bearing support

Rotor construction with bolted discs, torque pins in the compressor section and CURVIC couplings in the turbine section to ensure stable torque transmission

Axial flow exhaust structure for advantages in combined cycle plant layouts

Horizontally split housing for on-site removal of the blades with the rotor in place

Compressors

The DA series utilizes high-efficiency compressors with a proven track record. The fixed vanes of the backstage are supported by vane rings to minimize tip clearance of the rotating vanes.

Variable inlet guide vanes ensure operational stability at start-up and enhance performance under partial loads in combined cycle operation.

Combustion chamber

Mitsubishi Power introduced the world’s first commercially available dry low NOx combustor to the D-Series gas turbine in 1984.

The premixed low NOx combustor consists of a pilot burner and eight main burners surrounding it. The combustion chamber has an air bypass mechanism to adjust the fuel-air ratio in the combustion zone.

Turbine

In response to the increase in turbine inlet temperature, the fixed blades of the first three stages and the rotor blades of the first two stages are air-cooled.

The rotor blades of the fourth stage are equipped with Z-shaped shrouds to enhance the vibration strength of the blades.

The fixed blades are supported by blade rings that are independent of each stage to protect the turbine housing from thermal expansion.

Mitsubishi H-100 Series Twin Shaft Gas Turbines

OVERVIEW

The H-100 series units are the world’s largest twin-shaft gas turbines, based on extensive experience in manufacturing gas turbines and the achievements of the H-25 and H-15 series developments.

They achieve high efficiency as part of a combined cycle power plant with heat recovery boilers, cogeneration systems or other combined cycle power plants.

The H-100 series has a simple cycle gas turbine output of 105 MW to 116 MW and a combined cycle output range of 150 MW to 350 MW.

As twin-shaft gas turbines, they are suitable for mechanical drive applications.

Heavy-duty design: Heavy-duty and highly reliable construction designed with ease of maintenance and long-term continuous operation in mind.

High efficiency: high performance in various power generation cycles (simple, combined and cogeneration)

Packaging type: easy to carry and install

The range is suitable not only for power generation but also for mechanical drives.

The world’s largest high-efficiency twin-shaft gas turbine

The H-100 series of gas turbines has been developed for utility and industrial customers in the 50 Hz and 60 Hz regions. The first unit went into commercial operation in 2010.

Mitsubishi Power then continued its efforts to improve the design of the H-100 series gas turbine.

While utilizing advanced elemental technologies and material technologies proven in the H-series gas turbines, we continue to strive for improved performance.

H-100 Gas Turbine

Standalone Gas Turbine Output

100-120 MW class

Combined cycle output

150-170 MW / 300-350 MW class

Stand-alone gas turbine

Fast start-up within 10 minutes

Suitable for power generation and mechanical drive applications

Mitsubishi H-25 Series Gas Turbines

Independent gas turbine output

40 MW class

Combined cycle output

60 MW / 120 MW class

Cogeneration efficiency

80% or more

High reliability

Over 6.3 million hours of total accumulated operating time

Highly Reliable Gas Turbines for Industrial Customers

The H-25 series gas turbine was developed for utility and industrial customers in the 50 Hz and 60 Hz regions.

Its first unit went into commercial operation in 1988.

Mitsubishi Power then continued its efforts to improve the design of the H-25 series gas turbine.

While utilizing advanced elemental technologies and material technologies proven in the H-series gas turbines, we continue to strive for improved performance.

Replacing steam power plants with H-25 gas turbine cogeneration plants

Mitsubishi Power’s H-25 gas turbine is part of the decarbonization solution.

Replacing steam power plants with H-25 gas turbine cogeneration plants has the potential to reduce CO2 emissions and energy consumption.

OVERVIEW

The H-25 series gas turbines are a heavy-duty type with extensive experience in manufacturing gas engines that realize high efficiency.

They achieve high efficiency through heat recovery steam generators, cogeneration systems, or combined cycle power plants.

The H-25 series has a simple cycle gas turbine output of 41 MW and a combined cycle output of approximately 60 MW in a 1-to-1 configuration and approximately 120 MW in a 120-to-1 configuration.

They provide up to approximately 70 metric tons of steam per hour when used in cogeneration applications.

Features

Heavy-duty construction: Highly reliable construction with ease of maintenance and long hours of continuous operation in mind

High Efficiency: High performance in a variety of power generation cycles (simple, combined, and cogeneration)

Fuel flexibility: natural gas, waste gas, light oil, kerosene, bioethanol, etc.

Package type: easy to transport and install

Package design

Mitsubishi Power’s Gas turbines

Mitsubishi Power’s gas turbines utilize many key cutting-edge technologies.

The gas turbine is the core component of a gas turbine combined cycle (GTCC) power plant. Mitsubishi Power has been working on the development of gas turbines for many years

Mitsubishi Power has been working on gas turbine development for many years and has integrated the latest aerodynamic, cooling design and material technologies to create a wide range of products that realize high efficiency and reliability.

Our state-of-the-art J-series gas turbine is a world leader in capacity and efficiency, with an inlet temperature of 1.600°C. The J-series gas turbine is the world’s most powerful and efficient gas turbine.

A comprehensive effort from development to manufacturing

Gas Turbines

Mitsubishi Dynamics is the only company in Japan that handles the entire production process from development, design, manufacturing, construction and commissioning to after-sales service using its own technology.

For thermal power plants that require advanced technology and reliability, we utilize our comprehensive strengths to play an important role.

Research, Development and Design

Technology development and design based on world-leading technologies

Development of the latest design and analysis tools

New product development

Design using in-house technologies

1394C-SJT05-D Servo Controller Module

The 1394C-SJT05-D is a modular, multi-axis motion control drive system module rated at 5 kW.

Its unique design allows it to be used as an integrated motion control and drive system (GMC).

The system module is referred to as a SERCOS servo drive system, or analog servo drive system.

It provides a direct line connection (transformerless) for 360 V and 480 V three-phase input power.

The System Module* can be configured with up to four axis modules, each of which interfaces with a motor. As a result, users gain significant savings in panel space and interconnections.

The 1394c-SJT05-D System Module also provides a digital servo drive system with a fiber optic digital network interface.

The module can be used as a speed or torque control system and can be quickly commissioned via the Allen-Bradley SERCOS interface module.

This system module provides access to auto tuning and startup prompts. It also offers the SCANport interface as its standard feature.

The system offers digital fault and diagnostic utilities as standard features; it concludes with current monitors, thermal overload detection and feedback signal monitors.

It also provides status LEDs for the system and axis modules, and status LEDs for axis links, motion boards and RIOs for GMC systems only.

The module is equipped with highly integrated surface mount circuitry and DSP-assisted processing. It also has improved ground termination on the SERCOS and axis modules.

It features digitally adjusted speed and current loop compensation to accommodate a wide range of system inertias.

The Allen-Bradley Servo Controller 1394C-SJT05-D is a series of enhancements with better ringing rates and SERCOS communications,

SERCOS network, 5 kW power rating, and 360-480 AC volts input voltage.

1336-WB110 Dynamic Braking Chopper Module

Allen-Bradley Dynamic Braking Chopper with 380/415/460V AC rating and 750V DC continuous voltage.

Allen-Bradley’s 1336-WB110 Dynamic Brake Chopper Module is a 480V AC brake chopper module with a 2.5-ohm braking resistor.

It is used to increase braking torque from 10-100% to 1336% for Allen-Bradley 1336. 1336VT, 1336PLUSII, 1336FORCE, or 1336IMPACT inverters.

The Brake Chopper Module has a 200A, 700V AC, Ferraz Shawmut fuse with an SCR overvoltage crowbar circuit for inexpensive but effective overvoltage protection.

It also features an insulated gate bipolar transistor (IGBT) chopper transistor voltage control to effectively regulate the DC bus voltage during regeneration.

The 1336-WB110 has an operating voltage range of 380-480V AC and an operating current of 110A, which allows it to be used with another Allen-Bremse module in applications where the operating current exceeds the module’s rated current.

In applications where the operating current exceeds the module’s current rating, it can be set up in parallel with another Allen-Bradley brake chopper module in a master-slave configuration.

The 1336-WB110 has a heavy-duty rating of 460V AC drive voltage, 750V DC conduction input voltage from a DC bus power supply, and a 2.5 ohm dynamic braking value.

The 1336-WB110 has 12A, 30V DC, normally closed (N.C.) contacts with transistor-transistor loop compatibility.

Configured to close when power is applied to the terminal’s brake module and open in the event of a brake fault or power failure with an initial contact resistance of 100m ohms.

The 1336-WB110 has an operating temperature range of -10-40ºC (14-104ºF), will not derate in the non-condensing and non-corrosive humidity range of 5-95%.

It can be stored over a temperature range of -40-70ºC (-40-158ºF). It can be installed up to 1000 meters without derating.

Power dissipation is 100W at 190% duty cycle** and is encased in an IP00 (open) rated enclosure.

The 1336-WB110 weighs approximately 11.34 kg (25 lbs.), has overall dimensions of 290.6 mm x 239.8 mm x 304.8 mm (11.44 in. x 9.44 in. x 12 in.), and meets UL and c-UL standards.

Emerson VersaPoint I/O Input/Output Modules

VersaPoint I/O

The VersaPoint™ Distributed I/O System offers optimal compactness and flexibility while allowing users to install the right amount of I/O for each application.

Allows users to install the right amount of I/O for each application.

VersaPoint adheres to open communication standards, including Ethernet, Profibus-DP™, and DeviceNet™, for easy connection to a wide range of PLCs, DCSs, and PC-based control systems.

It is suitable for packaging and material handling applications as well as monitoring and data acquisition.

Superior Flexibility

VersaPoint’s modular structure allows it to be easily adapted to a wide range of applications. It accommodates a range of discrete and analog I/O modules, from 1-point to 16-point densities.

VersaPoint also supports a wide range of specialized modules, from RTD and thermocouple inputs to positioning and counting modules, virtually combining intelligent automation with the simplicity of endpoint technology.

Compact size

VersaPoint saves valuable control panel space by eliminating the need to plug in terminals.

Its compact and versatile design saves up to 50% of space compared to conventional systems.

Reduced Installation Time

Installing VersaPoint couldn’t be quicker: I/O modules can be quickly and securely fastened to the DIN rail.

Thanks to the integrated I/O terminals and internal power bus, VersaPoint reduces wiring by up to 80%.

Cost-effective solution

Fast installation, reduced cabling, and more efficient use of cabinet space all make VersaPoint a great value.

Cost savings continue during operation. Extensive built-in diagnostics make identifying faults routine, maximizing uptime.

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