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Emerson PACSystemsTM RX3i The Perfect Upgrade Path

The Perfect Upgrade Path

Emerson’s RX3i gives you a simple migration path from the 90-30 Series,

90-70 Series, and RX7i Series legacy systems in a fast, hassle-free upgrade program.

RX3i allows you to reuse 90-30 series modules on RX3i backplanes,

so you can upgrade your I/O system without having to mess with wiring or buy I/O modules.

As a result, you can upgrade your I/O system without messing with wiring or buying new I/O.

Upgrading to the RX3i improves integrated Ethernet and modern

USB communications for serial or memory stick.

With a smaller form factor, greater capacity, and speeds more than 100 times

faster than traditional control devices, the RX3i is an easy, cost-effective way to upgrade.

Protect your investment without disruption.

Upgrades take hours, not days!

In the RX3i series, all I/O modules are equipped with removable terminal

blocks for easy commissioning and maintenance.

This emphasis on ease of use is also reflected in the range of wire gauges supported.

Depending on the terminal type selected, the wire gauge range is

0.081mm2 – 1.5mm2 (28 – 14AWG) solid or stranded wire.

Both spring-loaded and cassette modules are available for your preferred connection method.

Both low and high density terminals support Terminal Block 

Quick Connect (TBQC) and positive retention

to ensure wiring stability and a consistent commissioning experience.

Emerson CSI 6500 ATG OPC server helps you integrate with third-party systems

View Problems in Real Time

The system comes with ATG View, a mobile application that receives data from the CSI 6500 ATG via Ethernet and/or a wireless router.

Authorized users can view protection status and health data from anywhere

on the plant’s Wi-Fi network, either from a PC or a device of their choice.

Supported devices include Apple iOS and Android phones and tablets.

The ATG view allows reliability professionals to see the overall health of the system,

alarm status, external inputs such as bypasses and outputs such as trips and whether they are active.

The CSI 6500 ATG displays all available information for critical devices, such as primary values,

trending data, status data, and predictive data (e.g., PeakVue values).

OPC server helps you integrate with third-party systems

For easy integration with third-party systems, the CSI 6500 ATG is the first protection

system to include a secure embedded OPC UA server.

The CSI 6500 ATG system meets traditional API 670 certification and is certified

for installation in demanding environments that require Class 1 Div2/ATEX Zone 2 certification.

Studies have shown that repairing a machine after it has failed is 50% more costly

than predicting failure and planning for the cost of repair.

For users whose budgets are not large enough to purchase both a protection system and a predictive system,

obtaining predictive data from the protection system is an incremental step toward improving insight into the health of assets.

ATG View provides asset health information to users anywhere in the plant network.

Emerson CSI 6500 ATG View Problems in Real Time

Familiar Features

System setup is accomplished through Machine Studio configuration software.

The user interface has a similar look and feel to other Emerson software modules, making it familiar and

easy to use.

Familiar and easy to use. While connected, users can access integrated predictive features.

View Problems in Real Time

The system comes with ATG View, a mobile application that receives data from the CSI 6500 ATG via

Ethernet and/or a wireless router.

Authorized users can view protection status and health data from anywhere

on the plant’s Wi-Fi network, either from a PC or a device of their choice.

Supported devices include Apple iOS and Android phones and tablets.

The ATG view allows reliability professionals to see the overall health of the system,

alarm status, external inputs such as bypasses and outputs such as trips and whether they are active.

The CSI 6500 ATG displays all available information for critical devices, such as primary values,

trending data, status data, and predictive data (e.g., PeakVue values).

Emerson The 20 Amp power supply solution includes

Redundant Power Configuration (Primary and Auxiliary) includes separate 10 Amp Primary and Auxiliary

power supplies supporting multiple input voltages (85-264 VAC @ 43-67 Hz or 90-375 VDC) with 240 W output power.

A power distribution module distributes the diode auction output to the controller and I/O bus.

The 10 Amp solution includes a backplane with pre-installed DIN rails on which the power distribution module,

circuit breakers, and four 10 Amp power supplies are mounted.

The 10 Amp power supplies have a life expectancy of 8 years (40°C).

20 Amp Power Supply Solution

The 20 Amp power supply solution includes

Redundant power configurations (primary and auxiliary) containing independent 20 A primary and auxiliary power supplies

supporting a wide range of input voltages (85-264 VAC @ 43-67 Hz or 90-375 VDC) with 480 W output power.

Auction diodes to ensure continuous power

Power Distribution Terminal Block

The 20 Amp Power Solution consists of a backplane with pre-installed DIN rails on which the distribution terminal block,

auction diodes, circuit breakers, and four 20 Amp power supplies are mounted.

The 20 Amp Power Solution increases the power of Ovation controllers and input/output devices to 480 Watts.

The 20 Amp power supplies have a life expectancy of 15 years at 40°C and a 10 Amp load.

Emerson Ovation™ Power System Power Distribution Terminal Block

Benefits

Benefits of Ovation power solutions include

Separate primary and auxiliary power supplies are easy to replace

No cooling fan required, greatly reducing the risk of failure

Diode auction feed ensures continuous power

New design improves efficiency, reduces heat generation and extends equipment life expectancy

Dual input (AC and DC) capability reduces spare parts

Hot-swappable power supplies enable in-line replacement

Quick installation of power supplies minimizes downtime and lost production

Power factor correction reduces power consumption

10 Amp Power Solutions

10 Amp power supply options include

Power Distribution Terminal Block

The 20 Amp Power Solution consists of a backplane with pre-installed DIN rails on which the distribution

terminal block,

auction diodes, circuit breakers, and four 20 Amp power supplies are mounted.

The 20 Amp Power Solution increases the power of Ovation controllers and input/output devices to 480

Watts.

The 20 Amp power supplies have a life expectancy of 15 years at 40°C and a 10 Amp load.

ABB Manual motor starter MS325 Application

Application

Manual motor starters (also known as motor

protection circuit breakers or manual motor

protectors) protect the load and the installation

against short-circuits and overloads. They are

three pole protection devices with thermal tripping

elements for overload protection and electromagnetic

tripping elements for short-circuit protection.

Furthermore, they provide a disconnect function for

safe isolation of the installation and the supply, and

they can be used for manual switching of loads.

Manual motor starters have a setting scale in amperes,

which allows direct adjusting of the device without any

additional calculation.

In compliance with international and national

standards, the setting current is the rated current of the

motor and not the tripping current.

The MNS iS network is based on distributed microprocessor

modules

The MNS iS network is based on distributed microprocessor

modules (MControl) connected through a serial gateway

interface (MLink) to a local Human System Interface (MView)

and to higher level systems.

– MControl: the microprocessor unit performs all the

protection control and monitoring functions and grants

connection to and from each single feeder or motor unit.

– MLink: the MNS iS interface module grants connectivity

from the local control modules to any higher system and

to the local Human System Interface.

– MView: a local Human System Interface based on touch

screen technology providing easy access to all kind of

data and control functions.

The use of the programmable microprocessor based

technology in conjunction with a strong focus on the design

optimization grant an overall reduction of the control and

power components with the advantage of reducing potential

point of failure and spare parts.

The ABB intelligent MCC

The ABB intelligent MCC

The project includes four ABB MNS iS Power and Motor

Control Centers for a total of over 50 sections and 160

feeders in all kind of configurations, from the Direct On Line

starters to the highest version of the ABB softstarters. In

order to optimize the E-house layouts two of the ABB MNS iS

where provided in back to back configuration granting a more

efficient footprint.

MNS iS is the latest evolution of the ABB Low Voltage Power

and Motor Control Center: the “Intelligent switchgear”.

The MNS iS intelligence is guaranteed by the complete

integration and harmonization of all the different control,

protection and data processing functions into the MNS iS

concept.

Results and customer’s benefits

As a result of all the integration and optimization activities,

the WAGP Utorogu and Oben Gas Compressor Stations were

delivered in prefabricated E-houses pretested and preset to

minimize the field installation and start-up activities.

ABB MNS iS Motor Control Center Cable Compartments

Cable Compartments

Access to integrated components such as electronic protection relays on standard switchgear is usually

not possible if the module is energized.

As an outstanding attribute MNS iS switchgear provides separate compartments,

one for power cables on the right hand and another for control cables on the left hand.

The two cable compart-ments can be provided with different key locks in order to assure specific access

rights.

MNS iS motor/feeder cables are housed in their own power cable compartment completely isol-ated

from any control equipment or wiring.

The cubicle arrangements are configured suitable for front cable access.

The power cable compartment can be provided with cable entry from the top or bottom of the cubicle.

The control cables have their own control cable compartment completely segregated from the power

compartments.

This control compartment also houses the integrated motor control units MControl and other associated

control equipment.

The control wiring can enter from the top or bottom as required for the project. 

External signals (such as pushbuttons, indicators etc.) connect directly to the MControl main board.

ABB MNS iS Motor Control Center

Functional separation

The switchboard is divided into vertical and horizontal compartments thus separating different functional

areas.

As even power cabling and control wiring are strictly separated within MNS iS, the switch-board is

structured as follows:

1. Equipment compartment

All equipment, including the standard motor starter modules MStart or feeder modules MFeed in withdrawable design, is situated therein.

The compartment can be divided in horizontal and vertical sub compartments.

2. Control cable compartment

Contains the integrated control devices MControl, control cables and terminals.

3. Power cable compartment

Contains power cables and connection units.

4. Busbar compartment

Contains the MNS main busbar system and distribution bars. The distribution bars are embedded

in the Multifunction Separation Wall (MFW) which is located between the Equipment compartment and

the Busbar compartment

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