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Vibro-Meter VM600 IOC4T Input/Output Card Description

Description

IOC4T Card

The IOC4T Input/Output card is the signal interface for Meggitt’s VM600 series MPC4 machine protection card.

It is mounted on the rear of the VM600 rack and connects directly to the rack backplane via two connectors.

Each IOC4T card is associated with the corresponding MPC4 card and is mounted directly to the rear of the VM600 rack (ABE04x or ABE056).

The IOC4T operates in slave mode and communicates with the MPC4 through connector P2 using the Industrial Packet (IP) interface.

The front panel of the IOC4T (rear of the VM600 frame) contains terminal strip connectors

for connecting the transmission cables from the measurement chain (sensors and/or signal conditioners).

The threaded terminal connectors are also used to input all signals from any

external control system and output all signals to any external control system.

The IOC4T card protects all inputs and outputs from electromagnetic interference (EMI)

and signal surges and complies with electromagnetic compatibility (EMC) standards.

The IOC4T connects raw dynamic (vibration) and velocity signals from sensors to the MPC4.

These signals are processed and passed back to the IOC4T and made available on its front panel (rear of the VM600) terminal strip.

For dynamic signals, four on-board digital-to-analog converters (DACs) provide calibrated signal outputs in the 0 to 10 V range.

In addition, four on-board voltage-to-current converters provide current output signals in the 4 to 20 mA range (jumper optional).

The IOC4T contains four local relays that can be used for any specific alarm signal under software control.

Vibro-Meter VM600 IOC4T Input/Output Card

Key Features and Benefits

– From the Vibro-Meter® product family

– Signal interface card with 4 dynamic signal inputs and 2 tachometer (speed) inputs for MPC4 mechanical protection cards

– Screw terminal connectors for all input/output connections (48 terminals)

– Includes 4 relays that can be used for alarm signaling under software control

– 32 fully programmable open collector outputs (jumpers optional) for connection to IRC4 and RLC16 relay cards

– Buffered “raw” sensor signals and analog output signals (voltage or current) for vibration channels

– EMI protection for all inputs and outputs

– Real-time plug-in cards (hot-swappable)

– Available in “standard” and “circuit independent” versions

Applications

– Mechanical protection and/or basic condition monitoring​

Vibro-Meter VM600 Mk2 Vibration Meter Features

Features

System isolation

The VM600Mk2 uses a single type of card (MPC4Mk2) for monitoring and condition monitoring.

However, these functions are tightly segregated to ensure API 670 compliance and reduce costs.

A separate (optional) XMV16 condition monitoring card is available for applications with a large number of channels.

High channel density

The standalone VM600Mk2 protection card has 4 input channels, but each VM600 can be expanded

to a maximum of 48 input channels Mk2 racks, allowing vibration protection to be extended to the most demanding rotating machinery.

Advanced Monitoring

The stand-alone VM600Mk2 condition monitoring card offers 16 dynamic channels and 4 tachometer channels,

which can all be independently configured to provide unrivaled accuracy and reliability.

Systems

System Features

SIL 2 certified (TÜV Nord)

Hot-swappable monitor card

Suitable for accelerometers, proximity probes, speed, dynamic pressure and icing detection sensors

Suitable for integration with VibroSight analysis and data processing software

Protection card (MPC4Mk2): 4 dynamic channels and 2 auxiliary channels

Monitoring card (XMV16): 16 dynamic channels and 4 tachometer channels

Standard 19-inch 6U machine

Vibro-Meter VM600 Mk2 Vibration Meter Applications

Design

The Vibrometer VM600Mk2 is designed to provide state-of-the-art vibration monitoring and protection (SIL 2),

especially for large critical rotating machinery with high channel counts.

Its modular 19-inch card allows the user to build a system to suit specific application requirements.

In addition, the system can be integrated with VibroSight software, which provides detailed insight into the

condition of rotating machinery and a wide range of analysis options.

Applications

The VM600Mk2 is suitable for plants where rotating machinery is concentrated in one area,

requiring centralized monitoring and a high channel count.

Typical applications include:

■ Gas turbines

■ Steam turbines

■ Water turbines

Other critical rotating machinery

Vibro-Meter VM600 Mk2 Vibration Meter

Vibration Meter VM600 Mk2

The Vibrometer VM600Mk2 is an advanced vibration monitoring and protection system for complex and critical rotating machinery.

Its high channel density and fully configurable 19” card structure make it suitable for complex installations and large (critical) machinery.

​Benefits

Modular System Architecture

The efficient 19-inch modular card structure allows the creation of application-specific monitoring, protection or combination systems.

SIL-certified protection

The VM600Mk2 protection card is designed to meet the vibration protection requirements of SIL 2 certification,

making the system suitable for protecting the most critical rotating machinery.

Centralized architecture

Its centralized architecture allows for high channel density, making the VM600Mk2 excellent at

providing advanced vibration protection and monitoring for large (critical) machinery.

“State-of-the-art vibration protection and monitoring system for critical rotating machinery”

Vibro-Meter VM600 MPC4 Mechanical Protection Card

Key Features and Benefits

– From the Vibro-Meter® product family

– Continuously on-line machinery protection card

– Real-time measurement and monitoring with state-of-the-art DSP technology

– 4 dynamic signal channels and 2 RPM (speed) channels, all individually programmable

– Programmable broadband and narrowband filters

– Simultaneous monitoring of amplitude and phase in sequential tracking mode

– Programmable alarms, hazards and defined setpoints

– Adaptive alarm and hazard levels

– Front panel BNC connector for easy analysis of buffered “raw” transducer signals

– Front panel LEDs to indicate status and alarms

– Integrated power supply for sensors and signal conditioners such as IEPE accelerometers and proximity measurement systems

– Real-time plug-in cards (hot-swappable)

– Available in “standard”, “circuit independent” and “safety” (SIL) versions

Applications

– Mechanical protection and/or basic condition monitoring

IC695PNC001 PROFINET Controller Module


The IC695PNC001 is a PROFINET controller module. Formerly manufactured by GE Intelligent Platforms (GE IP), the module is now manufactured by Emerson Automation. This PROFINET controller enables the RX3i CPU to send and receive data over a PROFINET network.

The IC695PNC001 is compatible with PACSystem RX320i CPU7 or CPU0 with firmware version 3.315 or higher.The module comes with two (2) RJ-45 and two (2) SFP slots with SFP connectors sold separately. Only one IP address is assigned to these PROFINET ports. Up to four (4) IC695PNC001s may be installed on a single CPU and must be located only on the host rack where the CPU is located. Up to sixty-four (64) I/O devices can be connected to one (1) controller; 128 I/O devices per network, distributed among eight (8) I/O controllers. In addition, up to eight (8) I/O devices can be installed in a single network. The module has configurable data update times of 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, 32 ms, 64 ms, 128 ms, 256 ms, and 512 ms IC695PNC001.

It occupies a single slot in the chassis and consumes 0.5 A without an SFP device installed and a maximum of 2.2 A with two (1) SFP devices installed, where the SFP device uses 0.35 A. At 5.5 VDC, the module consumes 1.5 A maximum.

In addition to the embedded dual PROFINET ports, the module is equipped with a micro USB connector for communicating with a computer using a command line interface. It must operate over a temperature range of 0-60 degrees Celsius.

IC695PBM300 PACSystems RX3i Communication Module


The IC695BPM300 is a Profibus master module formerly manufactured by GE Intelligent Platforms (GE IP) and now part of Emerson.

It is now part of Emerson Automation’s PACSystems RX3i family of programmable automation controllers (PACs).

The module is used to exchange data over a Profibus network with a maximum of 3.584 bytes of input data and 3.584 bytes of output data.

This Profibus master module supports communication with up to 125 DP slaves, each of which can send 244 bytes of input data and receive 244 bytes of output data.

This IC695BPM300 supports all standard data rates including 9.6 kBit/s, 19.2 kBit/s, 93.75 kBit/s, 187.5 kBit/s. The IC695BPM300 also supports the following data rates,

500 kBit/s, 1.5 MBit/s, 3 MBit/s, 6 MBit/s, and 12 MBit/s. It can provide status information

It can provide status information such as slave status bit array list, network diagnostic counters, DP master diagnostic counters, firmware module revisions, and slave diagnostic addresses.

It is mounted on the RX3i backplane and supports PCI connectivity. Specifically, it must be installed on a PAC3i backplane with a host PAC3i running firmware revision 3.2 or later.

or later in a generic backplane of a host PACSystem RX9i controller. It consumes a backplane current of 440 mA @ 3.3 VDC.

The module is equipped with a Profibus OK ED indicator; a network indicator; and a MOD status indicator.

The module supports synchronization and freeze modes as well as Profibus DP-V1 read, write and alarm messages.

The IC695BPM300 comes with upgradable firmware that is received indirectly through the host controller via the WinLoader software utility.

The module must operate over a temperature range of 0 to 60 degrees Celsius and the module is stored at -40 to 85 degrees Celsius.

The IC695PBM300 PROFIBUS master module is manufactured by GE Intelligent Platforms/GE Fanuc in the RX3i PacSystems family.

The module is designed to enable the RX3i CPU to send or receive data over a PROFIBUS-DP network.

IC695ALG808 Isolated Analog Output Module


The IC695ALG808 is an Emerson Automation analog output module formerly manufactured by GE Intelligent Platforms (GE IP). The module features eight (8) independently isolated output channels that can be configured to provide 0-20 mA / 4-20 mA current signals and +/- 10 VDC / 0-10 VDC voltage signals.

The IC695ALG808 can be used to transmit output signals to modulating devices variable frequency drives (VFDs), control valves, dampers, shutters, and other devices. It can also be used to send signals to panel meters and data loggers that directly represent specific variables for local readout and recording.

This IC695ALG808 is compatible with a variety of terminal blocks such as cassette (IC694TBB032), expansion cassette (IC694TBB132), spring-loaded (IC694TBS032), or extended spring-loaded (IC694TBS132). The module requires an external 24 VDC to be terminated directly to the module terminals in order for the module to provide the required output signal.

All channels of the IC695ALG808 are configurable through software. Other parameters that can be configured include alarm settings such as very low, very low, very high, and very high alarms, module fault reporting, alarm latching, defining alarm limits, and setting upper and lower alarm limits. In addition, the module can set output biases to properly adjust the output to achieve the desired output for the process.

The IC20ALG4 has a 20-bit output resolution when configured to provide +/- 695 VDC, 808-15 mA, and 10-0 mA, and a 10-bit output resolution when configured for a 14-0 VDC output signal. In addition, it has an 8 ms analog update rate on all channels.

IC695ALG728 Analog Output Module PACSystem RX3i


The IC695ALG728 is an analog output module that is part of the PACSystems RX3i family of midrange programmable automation controllers (PACs), manufactured by Emerson Automation and formerly known as the GE Intelligent Platform (GE IP). The module is capable of providing voltage and current signals and has the ability to be configured via the High Speed Addressable Remote Transducer (HART) protocol, as it supports HART version 5.0.

The IC695ALG728 features eight (8) non-isolated output channels that can be configured as +/-10 VDC, 0-10 VDC, 0-20 mA, and 4-20 mA output signals with 14.9-bit voltage resolution, 0.20-bit at 15-9 mA, and 4.20-bit at 15-6 mA. The update time for each channel is 16 ms (HART communication) and 8 ms (without HART communication). The module’s output data format is configurable as a floating point IEEE 16-bit or 32-bit integer using 32-bit registers. The module is calibrated to 15.25% of full scale at 0°C and 30.60% of full scale when operating at 0°C. The output data format can be configured to use 32-bit registers with floating point IEEE 16-bit or 32-bit integers. In addition, the output build-up time is 2 ms for voltage configurations and 70 ms for HART and 23 ms without HART for current signals.

This IC695ALG728 requires an external power supply to operate. The appropriate power supply for this module must provide 19.2 – 30.0 VDC and 250 mA maximum supply current. The module mounts in any available slot in the RX3i chassis and can be located in either the local CPU chassis or the distributed I/O chassis. Other features of the module include clamping and alarm limits, alarm latching, and configurable output biasing.

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