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Bently 3500/62 Process Variable Monitor

The 3500/62 monitor: 

Continuously compares monitored parameters against configured alarm

setpoints to drive alarms for machinery protection. l

Provides essential machine information for both operations and maintenance personnel.

You can program the 3500/62 using the 3500 Rack Configuration Software to perform

either current or voltage measurements.

The 3500/62 offers I/O modules for three signal input scenarios: +/-10 Volts DC,

isolated 4-20 mA, or 4-20 mA with Intrinsically Safe zener barriers.

The Internal Barrier I/O provides external power input terminals to provide intrinsically safe power to the 4-20 mA transducers

When used in a Triple Modular Redundant (TMR) configuration, you must install 

Process Variable Monitors adjacent to each other in groups of three.

When used in this configuration, the monitor employs two types of voting to ensure

accurate operation and to avoid loss of machinery protection due to single-point failures.

Bently 3500/62 Process Variable Monitor Description

Description

The 3500/62 Process Variable Monitor is a 6-channel monitor for processing

machine critical parameters that merit continuous monitoring, such as pressures,

flows, temperatures, and levels. The monitor accepts +4 to +20 mA current inputs

or any proportional voltage inputs between -10 Vdc and +10 Vdc.

It conditions these signals and compares the conditioned signals to user-programmable alarm setpoints.

Alarms

Alarm Setpoints

User can set Alert and Danger setpoints for the value measured by the monitor.

Alarms are adjustable and can normally be set from 0 to 100% of full-scale for each measured value.

The exception is when the full-scale range exceeds the range of the sensor in which

case the setpoint will be limited to the range of the sensor.

Accuracy of alarms is to within 0.13% of the desired value.

The Process Variable Monitor has both under and over alarm setpoints.

Bently 3300 XL NSv Proximity Transducer System Description

Description

The 3300 XL NSv Proximity Transducer system is intended for use with centrifugal air compressors,

refrigeration compressors, process gas compressors, and other machines with tight installation requirements. 

The 3300 XL NSv Proximity Transducer System consists of:

• a 3300 NSv probe

• a 3300 NSv extension cable

• a 3300 XL NSv Proximitor Sensor(1)

The primary uses for the 3300 XL NSv Transducer System are for areas where counter bore,

sideview, or rearview restrictions limit the use of standard Bently Nevada 3300 and 3300 XL 5 and 8 mm Transducer Systems.

It is also ideal for small target applications, such as measuring radial vibration 

on shafts smaller than 51 mm (2 in) or axial position on flat targets smaller than 15 mm (0.6 in).

It is primarily used in the following applications on fluid-filmed bearing machines where a small shaft or reduced side-view is present:

•Radial vibration and radial position measurements

• Axial (thrust) position measurements

• Tachometer and zero speed measurements

• Phase reference (Keyphasor signals)

EX2100e Excitation Control 35A and 120A Regulator Systems LAN

The architecture is a single control with a single Power Control Module (PCM) or dual

control with dual PCM, including a customer interface sub-system, optional diagnostic

local operator interface (touchscreen), optional control operator interface (COI) remote

touchscreen interface, control power input module, and PCM. The PCM consists of a

bridge interface sub-system, power bridge, optional ac and dc filter networks, and

alternating current (ac) and/or dc isolation devices. For expanded input and output (I/O)

capability, either VersaMax or Mark VIe control IONet I/O modules may be added.

The EX2100e Regulator system supports Ethernet local area network (LAN)

communication to the following:

• Turbine controls and ICS, HMI, Proficy*-based Historian, Programming Interface

(PI-based) Historian, Onsite Monitoring System (OSM), and COI

• ExtendedI/O modules using the Ethernet Global Data (EGD) protocol

• CustomerDCSthrough Ethernet or Modbus Ethernet remote terminal unit (RTU)

• ToolboxST application

• GE OnsiteSupport for monitoring and diagnostics

EX2100e Excitation Control 35A and 120A Regulator Systems ControlHardware

ControlHardware

The EX2100e Regulator system is available in several configurations to provide control

flexibility for Thyristor and Regulator systems. For small Regulator systems, two

pulse-width modulated (PWM) power converter modules use Insulated Gate Bipolar

Transistors (IGBT) to provide up to 35 A or 120 A nominal output. These systems can

support the following applications:

• Saturable Current Transformers / Power Potential Transformers (SCT/PPT) regulator

• Brushless exciter regulator

• Directcurrent (dc) rotating exciter regulator

In the SCT/PPT regulator and dc rotating exciter regulator applications, the EX2100e

Regulator system can de-sensitize the effect of the exciter time constant. It incorporates

direct measurement of the generator field voltage and field current to enhance speed of

response to system transients.

EX2100e Excitation Control 35A and 120A Regulator Systems Overview

Overview

The EX2100e Excitation Control Regulator system is GE’s most recent state-of-the-art

control system for steam, gas, or hydro generators for both new and retrofit units. Control

hardware and software design is closely coordinated between GE’s system and controls

engineering to ensure delivery of a true system solution. Integration is seamless between

Excitation Control systems, Turbine Control systems, Static Starter Control systems,

Integrated Control Systems (ICS), and the Human-machine Interface (HMI). For

stand-alone retrofit applications, integration with customer distributed control systems

(DCS) through serial or Modbus ® Ethernet is supported. This document specifically

addresses applications for the 35 A and 120 A (nominal) series of EX2100e Control

Regulator systems.

Distribution AF-60 LP™ Micro Drive Derating for Low Air Pressure

Derating for Low Air Pressure

 The cooling capability of air is decreased at low air pressure.

 For altitudes above 2000 m, please contact GE .

 Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient 

 temperature or the maximum output current should be decreased.

 Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max.

 ambient temperature by 1 degree per 200 m

Derating for Ambient Temperature

 The ambient temperature measured over 24 hours should be at least 5 °C lower than the max. ambient

temperature.

 If the frequency converter is operated at high ambient temperature, the continuous output current

should be decreased.

 The frequency converter has been designed for operation at max 50 °C ambient temperature

 with one motor size smaller than nominal. Continuous operation

 at full load at 50 °C ambient temperature will reduce the lifetime of the frequency converter.

Distribution AF-60 LP™ Micro Drive Derating for Ambient Temperature

Derating for Ambient Temperature

 The ambient temperature measured over 24 hours should be at least 5 °C lower than the max. ambient temperature.

 If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased.

 The frequency converter has been designed for operation at max 50 °C ambient temperature

 with one motor size smaller than nominal. Continuous operation

 at full load at 50 °C ambient temperature will reduce the lifetime of the frequency converter.

Derating for Low Air Pressure

 The cooling capability of air is decreased at low air pressure.

 For altitudes above 2000 m, please contact GE .

 Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient 

 temperature or the maximum output current should be decreased.

 Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max.

 ambient temperature by 1 degree per 200 m

Distribution AF-60 LP™ Micro Drive Protection and Features

Protection and Features:

 • Electronic thermal motor protection against overload.

 • Temperature monitoring of the heatsink ensures that the frequency converter trips in case of

overtemperature

 • The frequency converter is protected against short-circuits between motor terminals U, V, W.

 • If a motor phase is missing, the frequency trips and issues an alarm.

 • If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

 • Monitoring of the intermediate circuit voltage ensures that the frequency converter

 trips if the intermediate circuit voltage is too low or too high.

 • The frequency converter is protected against earth faults on motor terminals U, V, W

 The cooling capability of air is decreased at low air pressure.

 For altitudes above 2000 m, please contact GE .

 Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient 

 temperature or the maximum output current should be decreased.

 Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max.

 ambient temperature by 1 degree per 200 m

Distribution AF-60 LP™ Micro Drive Fuses

Fuses

 Branch circuit protection:

 In order to protect the installation against electrical and fire hazard,

 all branch circuits in an installation, switch gear, machines etc., must be short-circuited and

 overcurrent protected according to national/international regulations.

 Short circuit protection:

 GE Drive is suitable for a circuit capable of supplying a maximum of 100,000 Arms (symmetrical), 480 V

maximum.

 Overcurrent protection:

 Provide overload protection to avoid overheating of the cables in the installation.

 Overcurrent protection must always be carried out according to national

 regulations.

 Non UL compliance:

 If UL/cUL is not to be complied with, GE recommends using the fuses

mentioned in the below table, which will ensure compliance with EN50178/IEC61800-5-1:

 In case of malfunction, not following the fuse recommendation may result in damage to the frequency

converter

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