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Woodward Smart Injector Technology

Key Product Variants Include

• Common-rail injectors

• Smart injectors

• Conventional injectors

• 2-stroke injectors

Key Features

• Highest precision guarantees lowest emissions.

• Robust design to reach highest lifetime expectations.

• Customized to every application’s unique requirements.

• Made for remanufacturing to save costs and protect the environment.

• Drift compensation, condition monitoring, digital identification of components and a load

recorder rank among the basic functions that can be implemented.

• Smart injector technology makes a significant contribution to ensuring compliant emissions

over the entire effective life of a fuel injection component.

• The smart injectors are service-oriented and user-friendly in practice: they enable simple,

fast system analysis and clear, accurate error identification.

Woodward Smart Injector Technology Key Product Variants Include

The L’IQ Intelligent Injector ensures optimized utilization of fuel injection components over time.

The new L’IQ injectors are configured to be smart and communicate with their environment.

This opens up the potential for a number of components within a system to exchange data and

information,which in turn will lead to optimization of the entire system, sub-systems or superordinate

systems.

In the future, fuel injection along with combustion will be monitored by electronic systems.

This will enable the thermodynamic optimization of combustion based on fuels with

strong variations in characteristics, as well as the early detection of unforeseen

fuel injection behavior or even engine failure.

With the intelligent injector, the cornerstone is being laid for the digitalization of individual fuel

injection components – and for the ongoing evolution of integrated injection technology.

Woodward P2X Multi-Fuel Injectors

We have developed a High-Pressure Dual-Fuel (HPDF) and a Medium-Pressure (MPI)

Injector Family that are ready to handle many different fuel options.

They can even effectively deal with fuel switches during an engine’s lifetime.

This state-of-the-art injector technology enables the use of most greenhouse-gas-reducing

P2X fuels (Power-to-X fuels) currently under discussion.

Key Product Variants Include

• Medium-Pressure Injection Family (MPI)

• High-Pressure Dual-Fuel Family (HPDF)

Key Features

• Combustion engines with the ability to be operated with P2X fuels will offer the most

attractive pathway for decarbonization in many marine applications.

• Outstanding flexibility and versatility ensure future-proof investment.

• HPDF solutions from Woodward L’Orange can even effectively deal with fuel switches during the

engine’s lifetime.

• Common-rail diesel side with 100% diesel capability and pressures of up to 2.200 bar

ensure 100% backup power with outstanding performance and a fully optimized combustion process.

• High gas pressures of up to 500 bar enable a defined mass flow throughout the injection and fully

optimized gas combustion.

• Compact, space-saving injector design suits the vast majority of engine configurations.

• High-level fuel flexibility ensures easy adaptation to future-proof your investment.

• Leading engine manufacturers (OEM) trust in our products.

Woodward SOGAVs are used on four-cycle, turbocharged

Key Features

• SOGAVs are used on four-cycle, turbocharged, natural gas or dual-fuel engines.

• They provide reliable and precise control of gas fuel admission in multipoint gas and dual-fuel engines.

• Woodward SOGAV valves are used in power generation, marine, rail and mining vehicle applications.

• Available in gas mass flow metering capacities ranging from 70kw/cyl to 1500kw/cyl.

• Robust design to reach highest service life expectations.

• High precision and exceptional reliability.

• Technical support from concept development to aftersales service.

• Leading engine manufacturers (OEM) trust in our products.

Key Product Variants Include

• The SOGAV 105 INSERT is predominantly selected and used for marine gas and dual-fuel engines.

The integrated leak detection enables optimized designs around the engine inlet runner and double-wall

gas.

The SOGAV 105 is IGF-code zone “0” compliant.

• IGF-code zone “0” compliant: The SOGAV 250 gas admission valve is the backbone of the

large installed based and is commonly used in very large bore stationary power generation

and marine engine applications. For new marine application projects, the SOGAV 250 is being

succeeded with a newly developed SOGAV 235. The SOGAV 235 is IGF-code zone “0” compliant.

Woodward The SOGAV11/18 is the smallest-size SOGAV

Key Product Variants Include

• The SOGAV11/18 is the smallest-size SOGAV and is used in high-speed stationary

power generation and vehicle applications.

• The SOGAV 65 is designed to meet marine double-wall gas-pipe systems and

can be integrated for optimal gas admission and serviceability.

It is mainly used for marine gas and dual-fuel engines.

• The SOGAV 65 is IGF-code zone “0” compliant.

• The SOGAV 105 OFFSET is the backbone of the large installed based and is commonly

used in stationary power generation applications.

• The SOGAV 105 INSERT is predominantly selected and used for marine gas and dual-fuel engines.

The integrated leak detection enables optimized designs around the engine inlet runner and double-wall

gas.

The SOGAV 105 is IGF-code zone “0” compliant.

• IGF-code zone “0” compliant: The SOGAV 250 gas admission valve is the backbone of the

large installed based and is commonly used in very large bore stationary power generation

and marine engine applications. For new marine application projects, the SOGAV 250 is being

succeeded with a newly developed SOGAV 235. The SOGAV 235 is IGF-code zone “0” compliant.

Woodward’s SOGAV solenoid-operated gas admission valves

Woodward’s SOGAV solenoid-operated gas admission valves are a family

of electrically actuated, high-response gas admission valves for in-manifold

(port) fuel admission. They are used on four-cycle, turbocharged,

natural gas or dual-fuel engines and are IGF-code zone “0” compliant.

Features & Functionality

The performance and characteristics of a gas and dual-fuel internal combustion

engine are significantly influenced by Gas Admission Valves (SOGAV).

Woodward’s SOGAV valves are a family of electrically actuated, high-response

gas admission valves for in-manifold (port) fuel admission.

They are used on four-cycle, turbocharged, natural gas or dual-fuel engines.

One SOGAV valve is required for each cylinder. The SOGAV valve is designed

as the valve portion of an overall gaseous fuel admission system delivering precise

gas mass flow-metering per cylinder. This enables gas engines and dual-fuel

engines to operate with lean burn – with increased efficiency and reduced emissions.

SOGAV valves provide reliable and precise control of gas fuel admission in multipoint

gas and dual-fuel engines. Woodward SOGAV valves are used in power generation,

marine, rail and mining vehicle applications. Available in gas mass flow-metering

capacities ranging from 70kw/cyl to 1500kw/cyl.

BAUMULLER b maXX 3000 Servo Controller BM3401-LIFBO-ACOOOCB-G-02-O-02

The b maXX 3300 servo converter was designed for small outputs of up to approx.

5 kW and is specially configured for operation with Baumüller servo motors of size

28-100 as well as disc and linear motors. Thanks to the consistent design of the

controller with a view to economy and compact construction, the b maXX 3300 is

just as suitable for applications in the handling or robotics sector as it is for

applications in the printing, textile and packaging industries.

High-quality servo-controller for small drives

The b maXX 3300 servo-controller is a high-quality servo-controller with integrated

position control for the small power range. The maXX 3300 features a compact,

space-saving design. The field-oriented regulation ensures an excellent smooth

running quality. The higher-level speed and position control ensures dynamic and

precise positioning. The b maXX 3300 is compatible with b maXX 5000 servo-

controllers in terms of handling, communication, parameter structure, main

functionality and operation. The b maXX 3300 is parameterized via ProDrive.

The highly dynamic control of the b maXX 3300 in conjunction with the highly

dynamic small servo motors of the DSD series increases the clock rate of the

application and thereby the production rate of machines and systems.

GE PCM Regulator for EX2100e Power Conversion Module 151X1235DB15SA1

Software

The EX2100e uses the ToolboxST* application for

configuration and diagnostics and retains all attributes for

high-speed analysis of rotating machinery and the enhanced

look-and-feel of plant-level Distributed Control System

software. For example, the ToolboxST application can analyze

and configure I/O modules, controllers, networks, and

operator stations for generator controls, turbine controls, and

balance-of-plant controls to simplify maintenance.

Proven Technology

While controllers, networks, I/O modules, and software tools

are upgraded, the heart of the system remains the same.

Proven control and protection algorithms remain unchanged.

Similarly, mission-critical power bridge technology is carried

over from the EX2100 power conversion assemblies.

In addition, control cabinet footprints are unchanged and

compliance to international regulations and standards is retained.

Woodward In-Pulse™ ll Self‐Diagnostics

Self‐Diagnostics

The In-Pulse™ ll has integrated diagnostics to determine the control and IO integrity.

Memories, processor, IO, and baseline power supply monitoring are included in the diagnostic tests.

Communications

The In-Pulse ll provides two isolated serial interfaces—one RS-232 and the other RS-485.

Both ports feature an industry-standard Modbus® * protocol (ASCII or RTU) that can interface

to a Modbus master or slave device such as a Human/Machine Interface (HMI).

These ports also support Woodward ServLink protocol for a Watch Window or Control View PC interface.

Baud rates are tunable to meet specific user requirements.

The In-Pulse ll also provides three CAN ports, one of which is isolated if requested.

All ports feature J1939 and CANOpen protocols. These ports can be used for distributed

control with other devices such as actuators, valves, other In-Pulse ll controls and 733’s 

(to load share for example), and to communicate with other on-engine devices such as I/O

modules and displays.

The isolated port is well suited for communication to off-engine components like PLCs,

ship and building systems.

Programming

The In-Pulse ll is programmed using Woodward’s proven GAP™ Graphical Application Programmer.

GAP is a dedicated, high-level, block-oriented programming language specifically designed for simple

and quick implementation of difficult engine control strategies.

GAP functions are easily modified and expanded, allowing fast creation of new applications.

Adjustments

Adjustments can be made quickly and easily through the Woodward Watch Window or Control

View PC configuration interfaces. Both adjustment methods are menu-driven.

The control saves all set points to non-volatile memory uponcommand.

The In-Pulse ll provides two isolated serial interfaces—one RS-232 and the other RS-485

Communications

The In-Pulse ll provides two isolated serial interfaces—one RS-232 and the other RS-485.

Both ports feature an industry-standard Modbus® * protocol (ASCII or RTU) that can interface

to a Modbus master or slave device such as a Human/Machine Interface (HMI).

These ports also support Woodward ServLink protocol for a Watch Window or Control View PC interface.

Baud rates are tunable to meet specific user requirements.

The In-Pulse ll also provides three CAN ports, one of which is isolated if requested.

All ports feature J1939 and CANOpen protocols. These ports can be used for distributed

control with other devices such as actuators, valves, other In-Pulse ll controls and 733’s 

(to load share for example), and to communicate with other on-engine devices such as I/O

modules and displays.

The isolated port is well suited for communication to off-engine components like PLCs,

ship and building systems.

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