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ABB’s integrated “single pane of glass” solution

Asset-wide Monitoring & Control

Empower your operations with

ABB’s integrated “single pane of glass” solution

ABB’s monitoring and control solution boosts operational efficiency, asset

performance, and productivity for green hydrogen producers. This “single pane of

glass” approach offers insights for informed decisions, process optimization, and

peak performance.

Our Offering

• Unified control interface: Integrate data from all plant assets, including

electrolyzer, power systems and auxiliary equipment, into one dashboard.

• Real-time performance visualization: Display key performance indicators,

operational status, and alerts in an intuitive, easy-to-understand format.

• Advanced analytics integration: Incorporate predictive analytics and AI-driven

insights to identify optimization opportunities and potential issues early.

• Customizable views: Tailor dashboards to specific roles and responsibilities

within the organization, ensuring relevant information is always at hand.

• Mobile accessibility: Enable remote monitoring and control capabilities for

improved flexibility and rapid response times.

ABB Smart Green Hydrogen Solution

Our offering

• Electrical load optimization and shedding: Intelligent power distribution

systems that maximize efficiency and prevent overloads.

• Power control and dynamic stability: Advanced solutions ensuring consistent

power quality to minimize disruptions and protect equipment.

• Smart Grid integration: Seamless integration capabilities enabling efficient

energy management and optimal utilization of renewable sources.

• Holistic power and energy management: Solutions that address both

instantaneous power needs and long-term energy considerations to optimize

production efficiency.

Benefits

• Optimized asset performance: Achieve peak operational efficiency through

intelligent power supply management.

• Enhanced power quality and reliability: Minimize power-related disruptions and

equipment damage.

• Improved energy efficiency: Reduce operational costs and increase hydrogen

production efficiency over time.

• Future-ready infrastructure: Easily adapt to evolving smart grid technologies

and renewable energy integration.

• Balanced power and energy management: Optimize both instantaneous system

capabilities and long-term operational costs.

Maximize efficiency and stability with ABB’s integrated power solutions

Delivering the Lowest Levelized Cost of H2 with Predictability and Profitability

Power Design & Management

Maximize efficiency and stability

with ABB’s integrated power solutions

Leveraging ABB’s expertise in power design and management, green hydrogen

plants can optimize operations and reduce costs. ABB ensures robust, efficient, and

cost-effective operations while maintaining flexibility for future energy landscapes.

We help balance loads, maintain power quality, integrate with smart grids, and

manage both immediate power needs and long-term energy efficiency to control

costs and maximize production.

Our offering

• Electrical load optimization and shedding: Intelligent power distribution

systems that maximize efficiency and prevent overloads.

• Power control and dynamic stability: Advanced solutions ensuring consistent

power quality to minimize disruptions and protect equipment.

• Smart Grid integration: Seamless integration capabilities enabling efficient

energy management and optimal utilization of renewable sources.

• Holistic power and energy management: Solutions that address both

instantaneous power needs and long-term energy considerations to optimize

production efficiency.

ABB UNIREC H2 power rectifier

Optimize your plant configuration through smart control of UNIREC H2

Optimized CAPEX

• Minimized overall plant footprint

• Optimized compensation by means of tailored architecture

• Standardized/modular solution with short delivery time

Optimized OPEX

• Increased efficiency by reducing losses

• Availability up to 99.94%

• Reduced maintenance, guided by augmented reality

Rely on trusted supplier

• Mitigate risks with a supplier with over 100y of proven track record in engineering,

manufacturing and servicing rectifiers and controls

• Global manufacturing and local service footprint

Water- or air-cooled?

UNIREC H2 Air cooled solution

• DC Current building blocks up to 4.5 kA

• Scalable architecture achieve electrolyzer currents of up to 36kA

Compact footprint

UNIREC H2 Water cooled solution

• DC current building blocks up to 6 kA

• Scalable architecture achieve electrolyzer currents of up to 36 kA

• Maximize power on given footprint – Up to 3 times the power on same footprint (vs Air cooled design)

ABB Optimize your electrolyzer power supply through a powerful and scalable power rectifier UNIREC H2

Optimize your electrolyzer power supply through a powerful and scalable power rectifier UNIREC H2.

We are now at the start of the age of hydrogen. Produced using renewable resources,

this versatile element could well prove to be the key to meeting the most important

challenge of our time – the decarbonization of our economy.

ABB is already today deploying technology and solutions to support the new hydrogen

value chain as we transition to a cleaner energy future.

Benefiting for more than 100 years of experience in the development of

DC rectifiers for power generation industry with thousands of equipment in operation worldwide,

ABB has designed a powerful power rectifier UNIREC H2.

Based on a proven full-wave thyristor converter and ABB latest control technology,

UNIREC H2 supply the necessary electric current to dissociate water molecule and produce hydrogen.

Designed for projects with high requirements in terms of performances and capacities,

ABB UNIREC H2 is based on high-end control technologies and advanced regulation and protection

functions.

Bently Nevada 3500 series Comprehensive diagnostic HMI implementation

Comprehensive diagnostic HMI implementation

Standardized & holistic machinery configurations based on

Bently Nevada best practices for vibration and process data.

Standard data connectivity (OPC, 3500. etc.) for overall machine

and key sub-systems (vibration, lube, seal, surge, etc.).

Optional hosted and/or remote monitoring

Access to Bently Nevada machinery experts through

standardized remote monitoring.

Visualization and management

Complete Diagnostic HMI desktop-based application,

designed to enable rich HMI overviews, extensive trend

diagnostics, vibration analysis, and proactive condition

monitoring.

Plant-wide scalability

Ability to scale connectivity beyond 3500 and the control

system to monitor more machinery leveraging other Bently

Nevada online, scanning, or portable devices in the same

System 1 platform.

Seamless connectivity to Bently Nevada’s 3500 machinery

Connectivity

Seamless connectivity to Bently Nevada’s 3500 machinery

protection system with full access to available trend,

waveform, and event data. Standard integration to control

system PLCs through OPC DA protocol with full access to

applicable process data, first-outs, permissives, surge

control, and set points.

Visualization and management

Complete Diagnostic HMI desktop-based application,

designed to enable rich HMI overviews, extensive trend

diagnostics, vibration analysis, and proactive condition

monitoring.

Plant-wide scalability

Ability to scale connectivity beyond 3500 and the control

system to monitor more machinery leveraging other Bently

Nevada online, scanning, or portable devices in the same

System 1 platform.

Bently System 1†, connected to your 3500 Monitoring System

• Steam turbines

• Hydraulic turbines

• Industrial gas turbines

• Aeroderivative gas turbines

• Reciprocating compressors

• Centrifugal compressors

• Axial compressors

• Screw compressors

• Gears

• Turbo-expanders

• Horizontal and vertical centrifugal pumps

• Reciprocating pumps

• Electric motors

• Generators

• Fans

• Blowers

• Agitators

• Mixers

• Centrifuges

• Pulp refiners

• Ball mills

• Crushers/pulverizers

• Extruders

• Pelletizers

• Cooling tower/heat exchanger fans

System 1

System 1†, connected to your 3500 Monitoring System,

delivers the comprehensive machinery wide diagnostic HMI

capability users need to make informed decisions on how to

proactively manage their machinery.

Bently Nevada 3500 series Applications and industries

Applications and industries

Service and support

The table on page 5 summarizes the enormous selection

of measurement types available in the 3500. This allows it

to be applied to an extremely wide-range of rotating and

reciprocating machinery in many industries. Below are just

a few of the more common applications that can be easily

addressed by the 3500 System.

If your specific machine doesn’t appear on the list, just

ask us. Chances are, our applications engineers have

already developed a solution that’s right for you. And,

with our extensive custom applications capabilities, we

can easily modify off-the-shelf 3500 solutions to handle

your nonstandard applications and signal processing

requirements.

Bently Nevada The 3500 is the most reliable monitoring system

Reliable

We understand that our systems are routinely used not just

for indication, but to provide auto-shutdown protection.

That’s why – even in simplex mode – the 3500 is the most

reliable monitoring system we have ever offered with

extensive self-checking and fault tolerant design features.

Connected

Connecting to condition monitoring and diagnostic software

has never been easier. With the 3500 there are no bulky

external modules, no additional wiring, and no extra rack

slots required. Simply use the Ethernet port in the 3500/22M

Transient Data Interface Module and a single network cable

to communicate with our System 1† software. Connecting

to plant control and automation systems is straightforward

as well. Simply add a communication gateway module.

You can even add multiple gateways when communication

redundancy is required or when multiple systems must be

supported with differing protocols.

Flexible

The 3500 Series features the industry’s most extensive

selection of machinery measurement parameters combined

with software configuration for virtually all monitor options.

Local or remote mounted displays are available, or you can

operate the 3500 without a display. The result is unparalleled

flexibility to address almost any application.

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