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DS200ADPBG1ABB Genius Adapter Board

Product Description.

This DS200ADPBG1ABB Genius Adapter Board is a circuit board product from General Electric.

In addition to its functional description as a Genius Adapter Board and a Mark V series turbine control system originally attributed to General Electric, there is some mystery surrounding this product.

There is a bit of mystery surrounding this product. While it could be loosely defined as a General Electric product.

Although loosely defined as a General Electric product, it is likely that this Mark V series product was originally manufactured by a subsidiary of General Electric, dcs-sis.com such as General Electric Transmission Systems, Inc.

such as GE Drive Systems or GE Industrial Control Systems.

Before deciding to purchase a DS200ADPBG1ABB Mark V Genius Adapter Board.

Consider that this product has used all three of its possible major product revisions, which may have significantly changed its originally labelled performance specifications and dimensions.

Hardware tips and specifications

As with any Mark V Series product, the DS200ADPBG1ABB Genius Adapter Board uses a unique set of advanced hardware components and component specifications

to achieve its intended functionality. First, the Genius I/O Adapter Board DS200ADPBG1ABB features a configuration board consisting of eight switches.

The Genius I/O Adapter Board DS200ADPBG1ABB is also equipped with a 40-pin connector and a 26-pin connector.

The third and final intuitively recognisable hardware element is critical to the DS200ADPBG1ABB Genius Adapter Board.

That is its array of manually removable hardware jumpers, which are included in its assembly for the highest customisation purposes.

The information stored on this personalised DS200ADPBG1ABB product page is the extent of the information that can be retrieved when checking the available DS200ADPBG1ABB manual data.

Nevertheless, a great deal of information can still be retrieved from the DS200ADPBG1ABB product number itself (beginning with the DS200 series label).

The series label has a double naming responsibility for this Mark V series product, indicating that it is a domestically produced General Electric product with a normal type of assembly.

Some of the other information shown in the DS200ADPBG1ABB Functional Product Number for this DS200ADPBG1ABB Genius Adapter Board includes:

ADPB Functional Abbreviation

Common Style PCB Coating

First Mark V series grouping

One Level A and one Level B functional revision

One Level B artwork revision

IC695CPE305 PACSystem RX3i Controller Module

About the IC695CPE305

The IC695CPE305 programmable automation controller (PAC) is part of the PACSystems RX3i automation platform.

The controller was manufactured by then GE Fanuc Automation (now Emerson Automation).

The IC695CPE305 has advanced features that are superior to most of today’s PACs.

The controller has the capability of Ethernet communication via one (1) Ethernet communication port.

The port supports 10/100 Mbps communication rates and can be used to communicate with programming workstations, Human Machine Interfaces (HMIs), Supervisory Control and Data Acquisition (SCADA) systems.

third-party hardware and software products, and controllers on the same platform for messaging and inter-controller data exchange.

In addition, the Ethernet port supports OPC UA, allowing connection to third-party devices via the OPC protocol.

The IC695CPE305 is not limited to Ethernet communication as the controller also integrates two (2) serial ports that support RS232 and RS485 communication standards.

It is also equipped with one (1) USB 2.0 master port that allows downloading and uploading of user programmes from a smartphone’s thumb drive.

The IC695CPE305 5MB RAM and 5MB non-volatile user memory has a processor speed of 1.1 GHz and a typical scan rate of 0.72 milliseconds per 1.000 Boolean instructions.

It supports a variety of network protocols such as Ethernet (PROFINET, Ethernet Global Data, Channel, Modbus TCP server and client),

Genius, PROFIBUS DP, and DeviceNet.The IC695CPE305 allows control of up to eight (8) racks, including CPU racks.

This controller supports the installation of additional communication cards that support Serial, Genius, CMX (Reflective Memory), and Ethernet.

This single-slot controller supports up to eight local racks.

The IC695CPE305 RX3i central processor or CPU is electrically designed to comply with PCI 2.2 standards.

It is compatible with generic backplanes, RX3i series PCI devices, and GE Series 90-30 serial devices.

The module’s power requirements are 1 amp at 5 volts DC, 1 amp at 3.3 volts DC, and 0.5 amp at 24 volts DC.

It supports SNP slave, serial I/O, and Modbus dcs-sis.com RTU slave serial protocols. Ethernet interface specifications include programmer connections,

10Mb/s and 100Mb/s Ethernet data rates, 10BaseT RJ-45 configuration, and remote site manager over UDP.

The IC695CPE305 CPU can be installed in any slot pair in the RX3i mainframe, except the highest numbered slot.

The CPE310 controller can be easily swapped with the CPED305 controller, which is capable of accommodating existing user programs in the processor.

In order to configure the module, Proficy Machine Edition Logic Developer 7.0 SIM 3 or higher is required.

IC695CPE305 Technical Description

The IC695CPE305 RX3i CPU is a central processor manufactured by GE Fanuc.

It comes with a single slot, 8 local racks, 5 MB of user memory, 1.1 GHz processor speed and RS-232 embedded serial communications.

IC670MDL644 Field Control Logic Fast Input Module

The IC670MDL644 24-volt DC positive/negative input module is a field control logic fast input module manufactured by GE Fanuc.

It provides a set of discrete inputs that can be driven by both positive and negative logic.

The IC670MDL644 24-volt DC positive/negative input module has 16 inputs,

separate LEDs for logic-side inputs and a “PWR” indication LED for monitoring power status.

The bus interface unit provides the power needed to drive the 5-volt logic, and the input devices require power from an external 24-volt DC power supply.

It also provides isolation ratings such as 250 volt AC continuous user input to logic isolation and 1500 volt AC user input to frame ground isolation for 1 minute.

The IC670MDL644 24-volt DC positive/negative input module has a parallel-to-serial converter.

This converts the data in the data buffer to a serial format that can be used with the Bus Interface Module.

When the Bus Interface Module is properly connected, the module’s power LED indicates the power status.

The Bus Interface dcs-sis.com Module starts reading the processed and converted input data.

The Bus Interface Module has both positive and negative inputs. The positive input is used in order to receive the current from the input device.

The negative input is used to supply current to the input device.

Efficient field wiring of the IC670MDL644 input module can be performed using a terminal block with box terminals or isolated terminals.

The internal circuitry of the module is equipped with a network of resistors and capacitors to provide input thresholding and filtering.

Motorola MVME162P2 VME Embedded Controller with 2 IP Slots

♦ 25 MHz MC68040 with floating point co-processor or 25 MHz MC68LC040

♦ High-performance DMA, supports VMEbus D64 and local bus memory burst cycles

♦ 16 or 32MB of configurable SDRAM with ECC option 

♦ 128KB of SRAM with battery backup

♦ 1MB of Flash memory

♦ 8K x 8 NVRAM and time-of-day clock with battery backup 

♦ Four serial communication ports, configured as EIA-232-D DTE 

♦ Two 16-bit or one 32-bit IndustryPack®dcs-sis.com ports with one DMA channel per port

♦ Six 32-bit timers, one watchdog timer 

♦ Optional SCSI and Ethernet interfaces 

♦ Two 32-pin JEDEC DIP sockets for EPROM

♦ Remote Reset/Abort/Status control functions 

♦ On-board debugger and diagnostic firmware

Dual IndustryPack logic interface for embedded monitoring and control applications

The MVME162P2 embedded controller provides a powerful and functional processor which can be customer-configured for specific applications.

The MVME162P2 extends its range of solutions by boosting the performance level and increasing the number of options. This flexibility allows a user to configure cost-ffective solutions ranging from embedded controllers to single-board computers. With the compute power of the MC68040 and the flexibility of the IndustryPack mezzanine interface, the MVME162P2 combines the mechanical ruggedness of VME with the cost effectiveness of PC-type products.

The inclusion of the new “Petra” application-specific integrated circuit (ASIC), which replaces functions formerly implemented in the IP2 chip and MC2 chip, improves the performance of the memory subsystem. Memory configuration switches enable the customer to tailor memory size for applications requiring smaller memory configurations.

IndustryPack Interface

A key feature of the MVME162P2 is the IndustryPack interface. IndustryPack modules provide a wide variety of connectivity to “real-world” I/O. Expansion is accomplished by 

means of a mezzanine board mounted to the MVME162P2. 

Up to two single-wide IndustryPack modules can be installed on the MVME162P2 and still occupy only one VME slot.

Motorola VMIVME-4116 8-Channel Analogue Output Board with 16-Bit Resolution

• 8 channels

• 16-bit DACs

• Fast settling: 10 µs maximum to ±0.003 percent of FSR

• Buffered voltage output (±10 V at 5 mA)

• Multiplexed programmable outputs on P2 connector for testing analog outputs

• Double-buffered data latches

• Jumper-selectable synchronized update control

• Selectable external update control input or software-controlled strobe provides single update strobe for all DAC outputs

• Front panel fail LED

• High reliability DIN-type output connector

• Outputs set to 0.0 V on power up

— Outputs are automatically disconnected from the field at power up

• Double Eurocard form factor

• Supports VMIC’s analog expansion and Built-in-Test bus (AMXbus™) that interconnects the P2 connectors of various VMIC ADC and DAC boards and expansion multiplexer boards

• Multiplexed programmable outputs for testing analog input multiplexer boards

— Requires VMIC ADC board and AMXbus for Built-In-Test

INTRODUCTION — The VMIVME-4116 

Digital-to-Analog Converter (DAC) Board performs digital-to-analog conversion on 16-bit positive true offset binary or two’s complement coded words, with an analog output range of -10 to +10 V. This provides for a resolution of 305 µV for each digital input of 1 LSB change. The buffered output voltage settles to within 1/2 LSB in 10 µs.

The DAC offers a Digital-to-Analog Integrated Circuit (IC) per channel. A Control and Status Register (CSR) is loaded by the processor and this register controls the functioning of the board. The CSR can be read by the processor at any time. The VMIVME-4116 dcs-sis.com board functional block diagram is shown in Figure 1. Each of the eight DACs is preceded by double-buffered data latches. 

The data latches allow versatility in the way the DAC analog output may be updated.

There are three methods by which new data can be converted by a DAC. Each method is enabled/disabled by on-board jumpers and is further controlled by a CSR that must be loaded by the user.

FUNCTIONAL CHARACTERISTICS

Compatibility: The VMIVME-4116 Analog Output Board is a standard, double height, printed circuit board which is compatible with the VMEbus specification.

Board Address: The physical address for the board is selected by 12 DIP switches. VMEbus address lines A05 through A15 are decoded for board selection.

VMEbus Access: Address modifier bits are jumper-selectable to support nonprivileged short I/O or supervisory short I/O access. The board is factory configured for supervisory short I/O access. 

Data Transfer: Data can be written to one of the eight Digital-to-Analog Converters (DACs) in bytes or words (via data bits D00 through D15). Bipolar operation(-10 to +10 V output) uses offset binary coding or two’s complement binary coding.

Motorola VMIVME-7452 Single Slot VMEbus Floppy/Hard Drive Module

INTRODUCTION — 

The VMIVME-7452 is a passive board that holds one floppy and one hard drive with an optional Flash drive available.

The board is a 6U VMEbus form factor, deriving its power from the standard VMEbus P1 and P2.

The VMIVME-7452 has been designed to interface to dcs-sis.com VMIC’s line of VMEbus-compatible PC/AT SBC boards. 

These SBC boards incorporate the floppy and IDE controllers on-board. Refer to the compatible SBC list in this specification.

SPECIFICATIONS

Physical Dimensions: Standard VME double height Eurocard (one slot)

160 x 233.25 x 20.32 mm

User Connectors: 34-pin floppy drive 40-pin IDE

Ambient Temperature:

All Disks: 5 to 50 ˚C, operating

Storage: -25 to 60 ˚C

Rate: 20 ˚C per hr maximum

Humidity: 20 to 80 percent, noncondensing, maximum 

wet bulb 29 ˚C

Hard Drive Access Time:

Average Access Time: 14 ms

Average Latency: 6.67 ms

Power Requirements:

+5 V, 2.5 A maximum (spinup)

<1.0 A typical

Flash Drive System Performance:

Data Transfer Rate to Flash: 4.0 Mbyte/s burst

Data Transfer Rate from Flash: 6.0 Mbyte/s burst

Sleep to Write: 2.5 ms maximum

Sleep to Read: 2.0 ms maximum

Reset to Ready: 50 ms, typical, 400 ms, maximum

Flash Drive System Performance:

DC Input Voltage (Commercial): 5 V ±10%, 

3.3 V ±5%

Power Consumption:

Sleep: 200 µA at 3.3 V, 500 µA at 5.0 V

Read: 32 to 80 mA at 3.3 V, 46 to 120 mA at 5.0 V

Write: 32 to 80 mA at 3.3 V, 46 to 120 mA at 5.0 V

Compatible SBC Boards:

VMIVME-7591 VMIVME-7698

VMIVME-7592 VMIVME-7740

VMIVME-7695 VMIVME-7750

VMIVME-7697 VMIVME-7751

VMIVME-7697A VMIVME-7765

Parker COMPAX servo digital servo drives/controllers

Digital Servo Drive/Controllers

The COMPAX servo drive/controller family is the highpowered cousin to Compumotor’s line of Gemini low- to midpower servo drive/controllers. Providing an ideal solution for motion control systems where 120VAC – 460VAC direct input power is used, the COMPAX family provides up to 35kW continuous/70kW peak drive power for those more demanding high-speed, high-inertia, high-load applications. The COMPAX family is flexible, offering the choice of either standalone or modular packages for single- or multi-axis needs, thereby providing a complete motion dcs-sis.com control solution in a highly reliable and integrated package.

All COMPAX units incorporate the easy-to-use Servo ManagerTM front-end software package – a user-friendly,parameter-based configurator that greatly simplifies setup and programming for software users of any level.

The COMPAX can communicate via ASCII and binary or via a number of supported fieldbus protocols for direct interface with PCs, HMIs and PLCs. Moreover, any standard COMPAX unit can be upgraded with specialized functionality and/or alternative feedback devices, allowing users to tailor the COMPAX to their specific application needs.

This combination of performance, flexibility and expandability makes the COMPAX a powerful and valuable member of the Compumotor servo product family.

Features

Performance

• Eight power ranges available, providing up to 35kW of continuous drive power

• Direct online single or 3-phase power input (120VAC to 460VAC)*

• Continuous current levels from 2.5 Amps to 50 Amps (RMS); peak current from 5 Amps to 100 Amps (RMS)

• Digital control of position, velocity and torque (current) loops

• High-speed DSP

– 100 microsecond servo update rate

– 1 millisecond command processing rate

COMPAX Family Features

• Standalone servo controller and drive in one integrated package

• Control features such as registration, motion profiles, Scurve velocity profiles,conditional statements, arithmetic functions and resolver feedback all standard

• Specialized functions such as following, cam profiling, electronic gearing or cut-on-the-fly available as options for all COMPAX products

• Available in standalone or modular configuration for singleor multi-axis applications

• Serial, binary and fieldbus communication

• PLC-handshaking via onboard I/O

• Comprehensive program monitoring, status and diagnostic features

• Error log—records and stores the four most recent errors

• Easy parameter-based drive setup and motor configuration via the included Servo Manager™ software package

• Guided motor setup and tuning via software tools

• Non-volatile memory for reliable storage of parameters and programs

• Simple, BASIC-style programming language

• Floating point, integer and binary variables with high-level math functionality

• Position or velocity control via external encoder pulse, step/direction† or ±10VDC analog signal†

• Fully CE compliant (EMC & LVD)

Protection

• Short-circuit protection—phase-to-phase and phase-toground

• Over-voltage protection for both drive and controller sections

• Under-voltage (brownout) protection for both drive and controller sections

• Drive over-temperature protection

• Motor over-temperature protection

• Current foldback protection

• Regeneration protection

Parker COMPAX servo digital servo drives/controllers

Features

Performance

• Eight power ranges available, providing up to 35kW of continuous drive power

• Direct online single or 3-phase power input (120VAC to 460VAC)*

• Continuous current levels from 2.5 Amps to 50 Amps (RMS); peak current from 5 Amps to 100 Amps (RMS)

• Digital control of position, velocity and torque (current) loops

• High-speed DSP

– 100 microsecond servo update rate

– 1 millisecond command processing rate

COMPAX Family Features

• Standalone servo controller and drive in one integrated package

• Control features such as registration, motion profiles, Scurve velocity profiles,conditional statements, arithmetic functions and resolver feedback all standard

• Specialized functions such as following, cam profiling, electronic gearing or cut-on-the-fly available as options for all COMPAX products

• Available in standalone or modular configuration for singleor multi-axis applications

• Serial, binary and fieldbus communication

• PLC-handshaking via onboard I/O

• Comprehensive program monitoring, status and diagnostic features

• Error log—records and stores the four most recent errors

• Easy parameter-based drive setup and motor configuration via the included Servo Manager™ software package

• Guided motor setup and tuning via software tools

• Non-volatile memory for reliable storage of parameters and programs

• Simple, BASIC-style programming language

• Floating point, integer and binary variables with high-level math functionality

• Position or velocity control via external encoder pulse, step/direction† or ±10VDC analog signal†

• Fully CE compliant (EMC & LVD)

Protection

• Short-circuit protection—phase-to-phase and phase-toground

• Over-voltage protection for both drive and controller sections

• Under-voltage (brownout) protection for both dcs-sis.com drive and controller sections

• Drive over-temperature protection

• Motor over-temperature protection

• Current foldback protection

• Regeneration protection

Physical

• Compatible with a wide selection of brushless servo motors, such as the Compumotor SM, BE, NeoMetric, J and M Series motors

• Supports linear servo motors, such as the Daedal LXR and Compumotor SL motor series

• 3-digit LED display* for monitoring diagnostic status and/or errors related to the following:

– Controller section

– Amplifier drive section

– Fieldbus

• Bus power and 24VDC control power status light

• Built-in regeneration (power dissipation) circuitry on all units; optional external modules available for additional power dissipation capability

Parker COMPAX 1000SL 1kVA Servo Controller

New Series Member for COMPAX Digital Servo Controllers

The existing COMPAX series (capacity range 2.5 kVA to 35 kVA) is now joined by a unit with a capacity of 1 kVA – the COMPAX 1000SL.

Independent electronically controlled drives create flexibility ……

In the classic solution of multiple operations from a central axis via dcs-sis.com mechanical components, the need for more flexible and cost-effective machines is becoming increasingly difficult to meet. Electronic servo controls provide a decentralised solution to this problem and replace rigid mechanical components such as gears, shafts and cams with separate servo controls

Electronic control drives increase functional capability.

COMPAX 1000SL Features

Power supply 230V AC single phase, control voltage 24V DC

Synchronous motor speed up to 9000 rpm

Motor brake control

External ballast resistor

8 digital inputs/outputs each

Analogue override inputs

Rotary Transformer/High Resolution Sensor

RS 232 interface

Step/direction inputs

Encoder interface

HEDA real-time bus

Fieldbus interface (optional)

RS 485 interface

Profibus

CAN bus

CANopen (English: CANopen)

Interbus-S type

CS31 Series

Software variant:

Standard

Rotary table control

Electronic drive

Cam control

Extended low-power range

Woodward SPM-D2-10 Synchroniser for 2/3-Phase AC Generator Sets

New Features 

USB connectivity to PC 

ToolKit configuration support 

Password protection to all variants 

Same look & feel as SPM-D 

Drop-In replacement

DESCRIPTION

Woodward understands the time-intensive nature of Power Generation projects. Ensuring the longevity of components is one way we can make our customers successful. Woodward has supplied and supported the well-established SPM-D line of synchronizers for 20+ years. With the state of the art Drop-In replacement successor, SPM-D2 the life of this synchronizer line is now extended. 

All of the SPM-D2 synchronizers are password protected and are configurable either through HMI as before or through ToolKit configuration tool with USB connectivity.   

The SPM-D2-10 series are microprocessor-based synchronizers designed for use on two or three phase AC generators equipped with Woodward or other compatible speed controls and automatic voltage regulators. The SPM-D2-10 synchronizers provide automatic frequency, phase and voltage matching using either analog- or discrete output bias signals. These synchronizers are applied to a wide range of prime movers and generators, as its control signals may be set to fit several types of gensets – from fast reacting diesel engines to soft reacting gas turbines. 

FEATURES  

 Phase match or slip frequency synchronization dcs-sis.com with voltage matching 

 Two-Phase or three-phase true RMS voltage sensing of generator and bus with Class I accuracy 

 Selectable operating modes like SPM-A (Run, Check, Permissive and Off) 

 Synch-Check and synchronization time monitoring 

 Dead bus closing of CB on demand 

 2 setting blocks, each containing 7 configurable parameters (in PSY5 variants) selectable through DI: Frequency/Voltage control dead-band, Frequency/Voltage control time pulse, Frequency/Voltage control gain, Circuit breaker time compensation 

 Control outputs: Discrete raise/lower for speed and voltage in all variants, | X and XN variants: 

also configurable analog signals (Voltage, Current and PWM) 

 Voltage and frequency control in isolated operation 

 Two line bright liquid crystal display for operation, alarm, measuring values visualization and parametrization 

 Front face with synchronoscope and indication of breaker state/control activity 

 Multi-level password protection of parameters 

 Woodward ToolKit™ software for configuration via USB 

 Two built-in languages: English, German

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