Category: Foxboro

The EcoStruxure™ Foxboro™ DCS Field Control Processor 280 (FCP280) is a distributed, optionally fault-tolerant, field-installable controller module.

The FCP280 performs regulation, logic, timing, and sequence control with connected Foxboro DCS Fieldbus Modules (FBMs).

It also performs data acquisition, alarm detection, and notification.The FCP280. through a chassis-mounted network adapter, is

connects to the Foxboro DCS control network with standard fibre optic or 100 Mbps copper cable (see figure below).

The FCP280 requires Foxboro DCS Control Core Services Software v9.0 or higher.

A system with the FCP280 and this software is called an EcoStruxure Foxboro DCS Process Automation System.

Even if the host workstation is not online, the FCP280 can start up with a valid control database. However, the control functions cannot be edited.

– Provides unique, patented fault-tolerant operation using two control modules, which greatly improves reliability compared to other process controllers.

– Provides an online image upgrade (OLUG) of the fault tolerant FCP280.

– Enhanced Online Image Upgrade (EOLUG) of the Fault Tolerant FCP280 can be performed while the process is running.

This form of upgrade helps to prevent any significant impact on the local control process.

– Provides CP overload protection to notify the operator when the FCP280 is reaching its performance limits

– Liquid crystal display (LCD) shows letter errors as well as real-time roles and statuses

– Connects to the Foxboro DCS control network via standard fibre optic or copper 100 Mbps Ethernet cable

– Rugged die-cast aluminium enclosure for installation in unventilated field cabinets

– Operates in G3 rated harsh environments

– CE certified for field installation in cabinets

– Each fieldbus port on the standard FCP280 baseboard supports a dedicated 2 Mbps or 268 Kbps HDLC fieldbus port

– Provides control capability for a variety of process applications using versatile control algorithms and a variety of FBMs

– Supports time synchronisation using optional external time from GPS satellites

– Supports time synchronisation using optional external time from GPS satellites Using soft letter blocks, the FCP280 can be configured via pushbuttons on the panel.

– Optional dual cable substrate allows use of separate cables for each ‘A’ and ‘B’ buses

Remote Installation

The FCP280 simplifies Foxboro DCS system architecture by requiring only the enclosure (via field enclosure) while maintaining control,

host workstation with Control Core Services v9.0 or higher, and an Ethernet switch to communicate through the control network structure.

The field-installed FCP280 is part of a highly distributed control network

In this network, the controllers work closely with specific process units mounted in dcs-sis.com close proximity to their I/O and the actual controlled equipment.

The process units are coordinated via a fibre optic 100 Mbps Ethernet network.

The FCP280 and its network adapters are encased in a robust die-cast aluminium enclosure that requires no ventilation due to its efficient design.

The FCP280 and its network adapter are CE certified and can be installed without the need for an expensive dedicated cabinet, helping to protect against electronic radiation.

The FCP280. network adapters and backplane can be installed in G3 rated harsh environments.

The FCP280 performs regulation, logic, timing and sequence control, as well as data acquisition, alarm detection and alarm notification.

Acquisition, alarm detection and alarm notification. Process variables are controlled using time-proven algorithms (mathematical calculations that perform specific functions).

These algorithms are contained in functional control blocks that are configured by the field process engineer to implement the desired control strategy.

The versatility of the algorithms, combined with the variety of available FBMs, provides control capabilities suitable for a wide range of process applications.

From simple feedback and cascade loops to highly complex feed-forward, non-linear and complex characteristic control schemes, a variety of control strategies can be easily implemented.

The FCP280 also supports the following functions:

– Setting and reading FCP280 beacons via panel pushbuttons

– Function Block Alarm Enhancement:

Re-alarm on alarm priority change

Re-alarm on configurable time-delayed dead zones and suppress alarms based on time

– Optional UTC external time synchronisation

– Improved controller performance

– The optional self-hosted mode allows the FCP280 to boot up and run, executing configured control schemes using checkpoint files stored in flash memory.

This allows the FCP280 to start up with an efficient control database even if the host workstation is not present.

– Supports high-speed functions such as ladder logic, Motor Drive Actuator Controller (MDACT) and Distributed Proportional Integral Derivative Function (DPIDA)

Supported Devices

The FCP280 supports the following devices on the 2 Mbps fieldbus:

– All compact and standard 200 series FBMs, which support many dcs-sis.com types of intelligent field devices.

All compact and standard 200 series FBMs can support many types of intelligent field devices, including those on Foundation Fieldbus, PROFIBUS, HART, and DeviceNet networks.

– Foxboro DCS Field Device System Integrator (FDSI) Modules

– Intrinsically Safe I/O Subsystem (ISCM) – see Intrinsically Safe I/O Subsystem (PSS 31H-2Y6)

– DCS Migration Fieldbus Module for Siemens APACS+ Systems

– DCS Migration Fieldbus Module for Westinghouse WDPF® Systems

– DCS Fieldbus Migration Module for Fisher PROVOX® 20 Series Migration HART

– DCS Fieldbus Migration Module for Honeywell® TDC 2000 Systems (with standard backplane for HART use).

The FCP280 supports the following devices on a 268 Kbps fieldbus:

– 100 Series FBM

– SPECTRUM™ Migration Integrator

– SPEC 200™ Control Integrator

– SPEC 200 MICRO™ Control Integrator

– SPEC 200 CCM Control Integrator

WIDE SELECTION OF MEASURING ELEMENTS

Invensys Foxboro offers the widest variety of element constructions and ranges in the industry. This versatility enables the 43AP Series Pneumatic Indicating Controllers to be applied to virtually any process.

WIDE CHOICE OF CONTROL MODES

On-off, proportional, proportional plus derivative, proportional plus integral (reset), proportional plus integral plus derivative, differential gap, and automatic shutdown actions are available.

BROAD RANGE OF INTEGRAL (RESET) AND DERIVATIVE ADJUSTMENTS

The integral unit has the complete range from 0.01to 50 minutes, and the derivative unit from 0.05 to 50 minutes.

VARIETY OF OPTIONS

These controllers are available with an extensive list of optional features. Among these are internal bumpless automatic-manual transfer stations (two types), “batch” function, remote pneumatic set point, Type 70 electric contacts, and control valve mounting.

ACCURACY UNAFFECTED BY MOUNTING STRESSES

Both the control unit and the measurement element are mounted on a rigid steel plate. Thus, these components are isolated from case stresses due to mounting, and dependable accuracy is ensured.

POWER FAILURES DO NOT INFLUENCE PROCESS-DRIVEN INDICATION

A power failure and the likely subsequent loss of supply pressure do not influence the process-driven indication.

WEATHERPROOF CONSTRUCTION

A glass fiber reinforced case and a gasketed door with a dcs-sis.com shatterproof polycarbonate window meet IEC IP53 and provide the environmental protection of NEMA® Type 3.

VERSATILE MOUNTING

Instruments may be mounted in a panel, on a flat surface, on a INTERNAL BUMPLESS AUTOMATIC-MANUAL TRANSFER STATION

This option provides bumpless-balanceable transfer between automatic and manual control by simple 2step procedure. Accidental transfer is avoided because the door must be opened to gain access to the transfer station.

Functional Features

Key features of the FBM233 include

– Redundant 10 Mbps or 100 Mbps Ethernet network transfer rates to and from field devices

– Communication with up to 64 field devices

– Downloadable I/O software drivers from available protocol libraries

– Up to 2000 DCI block connections

– Integration of field device data into the Foxboro DCS control database using an Ethernet connection

– Field Installation

– G3 rated (harsh) environments.

I/O Driver

The FBM is a general purpose Ethernet hardware module that can be loaded with different software drivers.

These drivers configure the FBM to recognise the specific protocol used by the device.

Some of these software drivers are standard products. Other custom drivers can be developed to meet specific needs.

These drivers are dynamically downloaded to the FBM233 with software code specifically designed to interface with the protocols of third party devices.

The configuration steps and software requirements for dcs-sis.com each driver are specific to the device integrated into the system.

Ethernet Link Setup

Data communication between the FBM233 and field devices takes place via the RJ-45 interface on the front of the FBM233 module.

The RJ-45 connector of the FBM233 can be connected to the field device via a hub or an Ethernet switch.

The FBM233 connects to an Ethernet switch or hub to communicate with one external device or up to 64 external devices.

Configurator

The FDSI Configurator sets up the FBM233 ports and XML-based device profiles.

The Port Configurator makes it easy to set communication parameters (e.g., Dynamic Host Configuration Protocol (DHCP), IP address) for each port.

The Device Configurator is not required for all devices, but when it is, it can configure device-specific and point-specific considerations

(e.g., scan rate, address to which data is to be transferred, and amount of data to be transferred in a single transaction).

Standard 200 Series Base Plates

The Standard 200 Series Base Plate provides a mounting platform and communications backplane for DIN rail mounted 200 Series modules.

Overview

These Standard 200 Series Baseboards support distributed dcs-sis.com control of small and large systems, specifically the following Foxboro Evo™ System Modules:

 Field Control Processor 280 (FCP280) Fault Tolerant or Non-Fault Tolerant

 Field Device Controller 280 (FDC280) Fault tolerant or non-fault tolerant

 Field Control Processor 270 (FCP270) Fault tolerant or non-fault tolerant

 Field Communication Modules (FCM100Et and FCM100E) and other FCMs

 Fieldbus Expansion Module (FEM100E)

 Fieldbus Isolator/Filter Modules (FBI200/FBI100)

 Standard Fieldbus Modules (FBMs) and 100 Series FBM connections.

The FBM-enabled 200 Series standard baseplate enables total system mounting capability by providing unit increments of 2. 4. and 8 FBM positions, as well as vertical and horizontal mounting.

Features

Key features of the 200 Series Base Plate are listed below:

 for FBM-enabled baseplates:

– 2. 4. and 8 module positions combined with vertical and horizontal mounting

– Field connectable I/O termination assemblies, redundant adapters, and modules

Identifiers for each module

– DIP switches for identification of specific module backplanes

– Additional 200 series baseboards can be added without removing the system from service (redundant bus required)

 supports FCP280/FCP270. FDC280. and FCM100Et baseboards:

– Connection for optional GPS time strobe.

All non-FDC280 module time strobe connections require a splitter/splitter. direct connections are supported on the FDC280 baseboard.

 All baseboards are supported except the FDC280 baseboard (RH101KF):

– Connection to 2 Mbps modular fieldbus for standard fieldbus modules or 268 Kbps fieldbus for 100 series FBMs

– Splitter/terminal modules for A/B fieldbuses

– Backwards compatible with existing I/O subsystems, allowing for future expansion

No additional interface hardware required

 Primary and secondary 24 VDC power supplies and communication connections

 Dedicated keying position for individual CP-type modules (e.g. FCP280. FDC280 or FCM/FBM), depending on the substrate type

 Passive backplane for increased system reliability.

200 Series Substrate Mounting

Most 200 series baseboards are available in three basic mounting configurations – horizontal DIN rail mount), vertical DIN rail mount, or horizontal or vertical DIN rail mount, but the baseboards themselves must be orientated horizontally.

Any of these mounting configurations can be used inside the cabinet, outside the cabinet, or mounted on secure DIN rails.

The compact FBM242 Discrete Output Interface Module contains 16 discrete output channels powered by an external power supply of the customer’s choice.

Features

The key features of the Compact FBM242 module are listed below:

 16 discrete outputs

 Supports discrete output signals for the following voltages

– 15 to 60 VDC

– 120 VAC/125 VDC

– 240 VAC

 Each output is galvanically isolated; group-isolated when used with external excitation.

 Compact and rugged, suitable for enclosures in Class G3 (harsh) environments

 Executes discrete I/O or ladder logic programs, configurable with the following options:

Input Filter Time, Fail Safe Configuration, Fail Safe Fallback, Continuous or Instantaneous Outputs

 Various terminal assemblies (TAs) that include the following

– Current limiting devices

– Fuses

– Relay outputs with external power supply, fuses and distribution

– Solid-state outputs

– Redundant power distribution

Overview of the FBM242 Discrete Output Interface Module

The Compact FBM242 Discrete Output Interface Module dcs-sis.com contains 16 discrete output channels that are externally powered and rated up to 2 A at 60 VDC.

It is part of the Compact 200 Series I/O subsystem described in the Compact 200 Series I/O Subsystem Overview (Ref. 1).

The associated termination assembly (TA) provides discrete outputs for 2 A 60 VDC voltage loads, relay outputs (120 V AC/125 VDC or 240 V AC), or relay outputs with power distribution and fuses. Each output is completely isolated from other channels and ground.

The module connects the electrical output signals from the control processor to field devices. It performs digital I/O applications, supports ladder logic, and provides fail-safe configuration options for the outputs.

OVERVIEW

Fieldbus Communication Modules (FCMs) are fibre optic communication extenders that allow 200 Series fieldbus modules to be remotely mounted near plant processes.

FCM2F2 (RH914YZ), FCM2F4 (RH917JA) and FCM2F10 (RH916TQ)

Three models are available with nominal maximum substrate-to-substrate fibre optic cabling distances: up to 2 km (1.24 mi), 4 km (2.48 mi) and 10 km (6.21 mi) respectively.

FCMs are mounted in pairs on standard baseboards for redundancy. Non-redundant configurations require only a single FCM.

Fibre optic cabling is unaffected by electrical noise (EMI, RFI and lightning) and is a versatile and highly reliable means of extending signal communications.

It can be used in areas containing equipment such as rotating machinery, arc welders, etc. It can also be installed in cable bridges containing high voltage power lines, or in outdoor areas exposed to lightning hazards.

or outdoor areas exposed to lightning hazards. Its electrical dcs-sis.com isolation features protect against voltage differences and ground loops.

FCM Design

The FCM has a rugged extruded aluminium enclosure that provides physical protection for the circuitry.

Enclosures specifically designed for the installation of FBMs and FCMs provide varying degrees of environmental protection for the FCM, up to harsh environments (Class G), in accordance with ISA Standard S71.04.

The FCM can be removed/replaced from the base plate without power failure. six light-emitting diodes (LEDs) on the front of the FCM.

Six light-emitting diodes (LEDs) on the front of the FCM are used to indicate the status of network activity with the modular fieldbus and fibre-optic link, as well as the operational status of the FCM.

Figure 1 shows an example of a redundant configuration where the baseboards (containing the FCM) are connected point-to-point via fibre optic cable.

The cabling configuration shows a single fibre optic segment connecting two substrates. However, up to three fibre segments can be used to connect four baseboards (maximum).

The maximum fibre cabling distance between any two base stations is 10 km (using FCM2F10s (RH916TQ)).

The total fibre optic cabling distance (all cable segments) between base stations does not exceed 20 km (10.42 miles).

The Foxboro® brand Model IDP10 is an analogue output, two-wire d/p Cell® transmitter.

It provides accurate, reliable differential pressure measurement and transmits a 4 to 20 mA analogue output signal.

High Reliability and Value

 is available in conventional or low-profile construction.

 Excellent performance and long-term stability based on microprocessor technology.

 Industry-standard 316L ss, Co-Ni-Cr, nickel alloy(1), monel alloy, or tantalum sensor materials, depending on transmitter construction.

 Available in durable aluminium or 316 SS housings; both meet NEMA 4X and IP66 ratings.

 Optional mounting bracket kits are available for duct, surface, or manifold mounting of the transmitter.

 Dual seal certified to ANSI/ISA 12.27.01-2003.

 CE marked; complies with applicable EMC, ATEX, and PED European directives.

 Designed for hazardous area installations. Versions are available to meet organisational explosion-proofing and zoning requirements.

 Standard 5-year warranty.

Affordable Smart Transmitter Features

When you need the flexibility and performance of a configurable dcs-sis.com smart transmitter, but don’t need a digital output signal, these transmitters offer excellent benefits at a very affordable price:

 Liquid crystal display (LCD) digital indicator with on-board pushbuttons

 Pushbutton configuration and calibration

– Linear or square root output

– Adjustable damping

– Forward or reverse output

– Fail-safe outputs; scale up or scale down

– Rearrange without applying pressure

 can be easily upgraded to a fully intelligent version (FoxCom™, HART® or FOUNDATION™ fieldbus)

I/A SERIES PRESSURE TRANSMITTERS The I/A Series pressure transmitter family includes d/p Cell, Gauge, Absolute, Multi-Range, Multi-Variable, and High Performance transmitters, as well as pressure seals with remote or direct connection.

and transmitters with remote or directly connected pressure seals, all featuring field-proven silicon strain gauge sensors and universal topside construction.

The E69F Field Mount Current Pneumatic Signal Converter accepts a standard DC input signal and converts it to a proportional pneumatic output signal for use with other pneumatic instruments or control valves.

and converts it to a proportional pneumatic output signal for use with other pneumatic instruments or control valves.

As indicated by the “CE” marking on the product, it complies with applicable European Union directives.

Compact and easy to install

The small size and compact design of the E69F converter allows for easy connection to electrical and pneumatic interfaces.

It can be easily mounted on a surface, on a valve yoke or on a vertical pipe with a nominal DN 50 or 2.

Minimal influence on ambient atmospheric conditions

The design of the corona motor in the E69F converter allows a large clearance between the coil and the housing.

Normal atmospheric variations may cause corrosion and dust particles, but will not impede the operation of the mechanism as would be the case with voice coil type instruments.

Wide range of applications

Selectable input and output signals, different input ranges, and direct or reverse action make this converter easily adaptable to a wide variety of applications.

The choice of output signals makes the converter particularly suitable for valve applications.

PERFORMANCE SPECIFICATIONS Performance Specifications

Accuracy

±1.0% for Output Signal Codes 2 and 3 ranges

Output signal codes 7 and 8 ±2% of range

Linearity ±0.5% of range, typical

(Maximum deviation limited by accuracy specifications dcs-sis.com Maximum deviation limited by accuracy specifications)

Repeatability ±0.25% of range, typical

(maximum deviation limited by accuracy specifications maximum deviation limited by accuracy specifications)

Hysteresis ±0.5% of range, typical

(Maximum deviation is limited by accuracy specifications Maximum deviation is limited by accuracy specifications)

Deadband 0.1 % of range

Air Supply Pressure Effect

Zero shift due to changes in air supply pressure is less than 0.04% per kPa (0.25% per psi).

OVERVIEW

The Compact HART Communication Output Interface Module (FBM215) contains eight channels of isolated output channels.

The Compact FBM215 supports any combination of standard 4 to 20 mA devices and HART devices, and is part of the Compact 200 Series I/O Subsystem, as described in the Compact 200 Series I/O Subsystem Overview.

The Compact FBM215 serves as a host for HART-communicating field devices, allowing the Foxboro Evo system to request and receive two digital telegrams per second from each field device.

The Telegram Pass-Through feature can be used to support HART generic, common, and device-specific commands, but does not support burst communication modes.

These commands are implemented through the Intelligent Field Device Configurator (IFDC – see Intelligent Field Device Configurator FoxCom for details) and the HART protocol.

The compact FBM215 provides an isolated power supply for each channel.

When connected to the appropriate TA, the Compact FBM215 provides the functionality previously provided by the 100 Series FBM I/O subsystem.

TAs support the functional HART devices of the 100 Series FBM37 when the FBM37 is used with the following devices

Compact Design

The compact FBM215 has a narrower design than the standard 200 series FBM.

It has a rugged acrylonitrile-butadiene-styrene (ABS) housing that provides physical protection for the circuitry.

Enclosures specifically designed for mounting the FBM provide varying degrees of environmental protection up to the harsh environments specified in ISA Standard S71.04.

Visual Indicators

Light emitting diodes (LEDs) on the front of the module provide a visual indication of the module’s operational status and channel communication activity.

Easy Removal/Replacement

Modules are mounted on a Compact 200 Series base plate that can be mounted either on DIN rails or horizontally in a rack using a kit.

Includes signal connectors for redundant fieldbus, redundant independent DC power supply and termination cables.

Two screws on the FBM secure the module to the Compact 200 Series base plate.

Removing/replacing the module eliminates the need to remove field device termination cables, power supplies, or communication cables.

Features

The key features of the Compact FBM215 module are listed below:

 Eight isolated output channels, each providing one of the following outputs:

– Standard 4 to 20 mA analog output signals

– Digital HART Frequency Shift Keying (FSK)

Digital HART Frequency Shift Keying (FSK) signals are superimposed on the 4 to 20 mA analog output signals.

 FSK modem dedicated to each output channel for bi-directional digital communication with HART field devices

 Galvanic isolation of all output channels from each other and from ground and module logic

 Supports HART common commands required to interface field devices with the Foxboro Evo™ Control Core Service System.

Database

 Compact, ruggedized enclosure for Class G3 (harsh) environments

 Termination assembly (TA) for local or remote connection of field wiring to the compact FBM215.