Category: ABB

Key features

•Ratings up to …15 kV, 4.000 A, …63 kA

•Fully compatible to power distribution switchgear dimensions/interfaces

•Completely type tested in accordance to the latest IEEE/IEC 62271-37-013 standard

•Remote motorized racking options are available

Protect assets

•Compliant with the latest global standard – IEEE as well as IEC

•Generator circuit breaker suitable for demanding conditions, including out-of-phase condition and

island mode

•Safety enhanced due to completely tested solution

for DC-component up to 130%; no need to add any

time delay

Optimize investment

•Choose ratings from 40/25 kA @ 15 kV to

63/50 kA @ 15 kV

•Take advantage of the same compact switchgear

setup used in power distribution systems

Small footprint, full protection for Generator Applications

The ADVAC® G is tested to meet the most stringent IEEE and IEC requirements

for generator applications as per IEEE C37.013 and the new revision IEC/IEEE 62271-37-013. the only standards for GCB.

Key benefits

•Safety and protection of personnel and assets in all service modes

including out-of-phase condition and up to 130% direct current component

•Accelerate projects with easy generator circuit breaker integration and dedicated application support

•Optimum interface with all different ratings available

•Accelerate projects with outstanding technical support from the field application engineering team

Maximize output

•Experience easy installation/integration of

ADVAC G40. thanks to its equivalent interfaces

and dimensions like ADVAC

•Accelerate projects with outstanding technical

support from the field application engineering team

Optimize investment

•Optimized design with compact, single-sized compartment for all ratings

•Lowest power consumption accessories for reduced battery bank systems

Reduce maintenance costs

•Class M2. 10.000 mechanical operations

•Globally proven EL operating mechanism and racking truck are shared for all ADVAC circuit breakers, requiring no adjustment or measurement

•Reduced vacuum interrupter wear design requires no visible or mechanical measurements

•Maintenance-free embedded pole design helps protect vacuum interrupters from contamination, moisture, and damage and helps improve tracking resistance

Applications

•Utilities

•Renewables

•Data Centers

•Industrial

Segments/Channels

•Panel builders

•OEMs

•End users

ADVAC 38KV 3000A 40KA

Complete portfolio and rating extension

ABB offers its new 38 kV class medium voltage vacuum circuit breaker with 

spring mechanism type EL (used in products like Emax 2 and VD4) and new vacuum 

interrupter technology up to 40.5 kV, 3000A,  40 kA, 190 kV BIL with 1000 A C2 back to back capacitive switching available.

Help keep personnel safe

•ADVAC38 is the lightest weight 38 kV circuit breaker in the industry, helping increase personnel safety

•Roll-on-floor (ROF) caster design offers ease of use

•Remote motorized racking options are available

Save floor space

•Space-saving compact design

•Two-high stacking compatible

Protect assets: Type tested according to:

•C37.09-2018

•C37.54-2002

•C37.55-2020

•C37.20.2-2015 Annex C for partial discharge testing

A unique modular design allows for quick and safe service for motors, coils and key components

The ADVAC series is a complete line of ANSI-rated vacuum circuit breakers 

with a spring-charged mechanism offering power distribution system customers 

the advantages of the latest technology with a modular design that is easily maintainable.

Key benefits

ABB EL spring mechanism used on various ANSI and IEC breakers to provide up to 20.000 

mechanical operations in a compact, modular design that is readily accessible and easily maintained to reduce downtime

Modular Smart Coil assembly used in multiple ABB breakers provides close, 

open and undervoltage actuation in one simple assembly

The motor assembly can be replaced by removing a single screw, thereby reducing downtime

Vacuum interrupters completely embedded in a solid insulation material provide superior protection against dust, 

dirt and condensation, and are less susceptible to failure due to contamination, tracking or partial discharge

Key features

5kV, 8kV, 15 kV, and 38kV heavy duty breaker rated at 1200A, 2000A, 3000A 

and 4000A FAC continuous current and 25 kA thru 63 kA interrupting current

Safety features include standard built-in mechanical anti-pumping device, KIRK key, 

padlocking, push-button cover provisions and closed-door racking

The racking mechanism (truck) is integrated into the breaker and designed to 180 ft2lb torque 

rating to provide increased reliability and reduced maintenance costs

Benefits

ABB EL spring mechanism used on various ANSI and IEC breakers to 

provide up to 20.000 mechanical operations in a compact,

modular design that is readily accessible and easily maintained to reduce downtime

Modular Smart Coil assembly used in multiple ABB breakers provides close,

open and undervoltage actuation in one simple assembly

The motor assembly can be replaced by removing a single screw, thereby reducing downtime

Vacuum interrupters completely embedded in a solid insulation material provide

superior protection against dust, dirt and condensation,

and are less susceptible to failure due to contamination, tracking or partial.

The ADVAC series is a complete line of ANSI-rated vacuum circuit breakers with 

a spring-charged mechanism offering power distribution system customers the 

advantages of the latest technology with a modular design that is easily maintainable.

Features

5 to 15 kV heavy duty breaker rated at 1200 A to 3000 A continuous current and 25 kA to 63 kA interrupting current

Safety features include standard built-in mechanical anti-pumping device, 

KIRK key, padlocking, push-button cover provisions and closed-door racking

The racking mechanism (truck) is integrated into the breaker and designed to 

180 ft2lb torque rating to provide increased reliability and reduced maintenance costs

Remote motorized racking options are available.

Mounting the frequency converter

Preparing the installation site

The ACS510 should be mounted in a location that meets the requirements of ‘ Preparing for Installation’, page 8.

1. Calibrate the mounting holes. 2.

2. Drill the holes.

Note! Dimensions R3 and R4 have four holes in the top of the module, only two of which need to be used. If possible, try to use the outer two holes (this allows space to remove the fan for maintenance).

NOTE! When replacing an ACS400 with an ACS510. the original mounting holes can be used. The mounting holes are the same for sizes R1 and R2.

For construction sizes R3 and R4. the inside mounting holes on the top of the ACS510 inverter match the mounting holes of the ACS400.

Removing the front panel IP21/ UL 1

1. Remove the control panel, if present. 2.

2. Loosen the fastening screws at the top. 3.

3. Remove the front panel from the top.

IP54/ UL 12

1. If equipped with a guard, remove the screws securing the guard. 2.

2. Move the cover upwards.

3. Loosen the self-tapping screws around the front panel of the inverter. 4.

4. Remove the front panel of the inverter.

The following diagram shows the terminal layout of the module with external dimensions R3.

In principle, the wiring diagrams are similar for all sizes (R1…R6).

The most obvious differences between the R5 and R6 modules are only in the power and ground terminals.

The specific type depends on the mounting surface and structural dimensions:

Environmental and enclosure protection Verify that the installation site meets the requirements for the environment in which it is to be used.

To prevent damage, storage and transport prior to installation must be carried out in accordance with the requirements for storage and transport in the environmental requirements.

See ‘Environmental conditions’ on page 232. Depending on the degree of contamination on site, check that the enclosure protection class is appropriate:

– IP21/ UL 1 Enclosure. The site must be free of floating dust, corrosive gases or liquids, and electrically conductive contaminants such as condensation, charcoal dust, metal particles, etc.

– IP54/ UL 12 enclosure. This enclosure provides protection against airborne dust and light splashes and droplets from all directions.

Make sure that the installation location fulfils the following conditions:

– The frequency converter must be mounted vertically on a smooth, solid surface and comply with the environmental requirements mentioned above.

– The minimum space requirement for the frequency converter is the external dimensions (see ‘External dimensions’ on page 231) plus the ventilation space around the frequency converter.

– The distance between motor and frequency inverter is limited by the maximum motor cable length.

– The installation location must be able to support the weight and noise output of the frequency converter. See ‘Weight’ on page 232.

Preparing for Installation

Lifting the inverter

Lift the inverter by holding the base of the inverter only.

Opening the packing box

1. Open the packing box.

2. Check for damage. If any damage is found, notify the carrier immediately. 3.

3. Check that the contents of the box correspond to the order and the waybill.

Identification of the inverter

To find out which inverter you are installing, refer to the following

– The label on the top of the bar code between the mounting holes.

– Model code on the heat sink – located on the right side of the inverter cover:

Motor Compatibility The motor, inverter and power supply must be compatible:

Tool Requirements The following tools are required to install the ACS510:

– Screwdriver ( to match the fasteners used)

– Wire stripper

– Tape measure

– Drill

– Fasteners: screws or nuts and bolts, four each.

Fasteners: screws or nuts and bolts, four each.