Category: ABB

ABB provides several levels of service for:

• Single channel systems

• Dual channel systems

• Mounting on a plate or in a cubicle

Key benefits

Stable and reliable control of your machine

• Highly integrated and robust AVR for harsh industrial

environments. Stable and accurate regulation even with

highly disturbed voltages

• Fully configurable I/Os and measurement inputs and user

specific configurable fieldbus interface enable easy plant integration

Easy operation, monitoring and maintenance of the system

• Intuitive and user-friendly commissioning tool

Full support for grid codes

• Certified AVR according to German grid code including

verified simulation models, capable of analyzing dynamic

net faults (FRT)

• Built-in Power System Stabilizer (option), simulation models

and grid code studies available

Efficient product life cycle management

• Extended lifetime of your assets with minimum costs

Professional technical help always within your reach

• ABB has a service support network unmatched by the competition

Power system stabilizer (PSS)

PSS can be an option to provide standard IEEE 421.5-2005

2A / 2B / 2C function. The PSS provision is nowadays included

in most grid codes. The PSS is used for effective damping of

power oscillations caused by the physical power grid.

Software and tool for the UNITROL 1000 product portfolio:

All UNITROL 1000 products are based on the same target

software source code, therefore equal performance can be

seen with UNITROL 1010/20 as well as with UNITROL 1005.

The same simulation models can be used for the entire

UNITROL 1000 product family, making UNITROL 1000

products suitable for very demanding grid code applications.

ABB provides several levels of service for:

• Single channel systems

• Dual channel systems

• Mounting on a plate or in a cubicle

UNITROL 1000 provides compact and

reliable solutions. Various built-in control

software functions, robust mechanical

and electrical design enable a wide range of applications.

Systems include protection breaker and exciter field breaker.

They are fully tested in the ABB factory and AVR setting can be ordered preset.

Main features

• Compact and robust AVR for excitation current up to 20 A

• Separate communication and control processors

• Wide range of built-in control software functions

• Ethernet-based fieldbus interface

• Wide range of power input voltage, for AC and DC input

• Flexible and freely configurable measurements and inputs/outputs (I/Os)

Efficient product life cycle management

• Extended lifetime of your assets with minimum costs

Professional technical help always within your reach

• ABB has a service support network unmatched by the competition

Small and medium Excitation and Automatic Voltage

Regulation system (AVR)

The UNITROL® 6000 Medium excitation systems are engineered

to meet individual operational and environmental conditions as

well as international and local standards.

MEGADRIVE-LCI drives and static starters

For more than 35 years ABB’s MEGADRIVE-LCI drives and static

starters have proven their maximum reliability and availability in

a wide range of industries and applications. The MEGADRIVE

LCI is the preferred choice when it comes to reliable and

efficient operation of gas-fire power plants.

Flexible automatic synchronizers

For over 50 years, SYNCHROTACT® has protected power plant

generators and substations from the potentially destructive

effects of current surges caused by paralleling in non

synchronized conditions. SYNCHROTACT 6 is the sixth

generation of this well-proven and popular technology. Over

22.000 SYNCHROTACT units have been sold since its

introduction, more than any other synchronizer on the market.

Around the generator solutions

The excitation system and synchronizer have a powerful impact on the

dynamic performance and the availability of the generator. They guarantee

the quality of the generator voltage and reactive power and therefore the

quality of the delivered energy from the power plant.

Compact automatic voltage regulator systems

The UNITROL® 1000 product family covers a wide range of

applications for voltage regulation tasks of a synchronous/

generator or motor up to 80 MVA. It sets a new benchmark

for the global industry with respect to functionality, reliability

and connectivity.

Small and medium Excitation and Automatic Voltage

Regulation system (AVR)

The UNITROL® 6000 Medium excitation systems are engineered

to meet individual operational and environmental conditions as

well as international and local standards.

MEGADRIVE-LCI drives and static starters

For more than 35 years ABB’s MEGADRIVE-LCI drives and static

starters have proven their maximum reliability and availability in

a wide range of industries and applications. The MEGADRIVE

LCI is the preferred choice when it comes to reliable and

efficient operation of gas-fire power plants.

Safety

General information and instructions

These instructions are an important part of the product and

must be retained for future reference.

Installation, commissioning, and maintenance of the product

may only be performed by trained specialist personnel who have

been authorized by the plant operator accordingly. The specialist

personnel must have read and understood the manual and must

comply with its instructions.

For additional information or if specific problems occur that are

not discussed in these instructions, contact the manufacturer.

The content of these instructions is neither part of nor an

amendment to any previous or existing agreement, promise or legal relationship.

Modifications and repairs to the product may only be performed

if expressly permitted by these instructions.

Information and symbols on the product must be observed.

These may not be removed and must be fully legible at all times.

The operating company must strictly observe the applicable

national regulations relating to the installation, function testing,

repair and maintenance of electrical products.

Metabell, Metallic Effect With High TE

The Metabell function combines the high TE (Transfer

Efficiency) of a rotary atomizer with the metallic effect of

a conventional spray gun.  This new unique feature allows

for second coat base coat solvent borne application of me

tallic paint. It also opens the door to an innovative single

coat base coat concept. Achieving the high quality metal

lic finishing is accomplished by controlling the particle

colliding energy.  Shaping air ring, bell cup and application

parameters are the cornerstones of the Metabell application.

Robot – Atomizer, Process Partners

Combining high performance atomizers with high per

formance robots makes for an impressive production tool.

The high performance of the robot opens the door to new

paint methods. The atomizer can move around on the

body surface without any escaping point, the robot can

keep or increase the speed when changing direction. The

high performance atomizer will withstand the high accel

eration forces generated by the robot.

Electrical installation

The personnel must have a sound knowledge of the

relevant electrical codes and specifications cover

ing low and medium voltage equipment, be experi

enced with electrical wiring principles, and know

the electrical symbols typically used in wiring diagrams.

Operation

The personnel include all persons who operate the

drive from the local operating panel of the drive.

The personnel must know the functions of the

operating panel, be adequately trained for the

drive, and know the driven process. Special knowl

edge of frequency converter technology is not required.

Maintenance

The personnel include all persons who:

• are qualified to carry out preventive and correc

tive maintenance on drive as described in this manual,

• are thoroughly familiar with the drive,

• have a sound knowledge of the relevant electri

cal codes and specifications covering low and

medium voltage equipment,

• are able to assess the hazards associated with

the energy sources of the drive system and act

correspondingly,

• know the safe shutdown and grounding proce

dures for the drive system.

Handling

The personnel must be skilled and experienced in

unpacking and transporting heavy equipment.

Responsibilities of the user

It is the responsibility of those in charge of the

drive to ensure that each person involved in the

installation, operation or maintenance of the drive

has received the appropriate training and has thor

oughly read and clearly understood the instruc

tions in this manual and the relevant safety

instructions.

Mechanical installation

The personnel must be qualified to prepare the

installation site according to the site and equip

ment requirements and to perform the installation

accordingly.

Complete. From sampling to measurement.

• With gas sampling, sample conditioning and gas analyzer

• Certified AO2000 series analyzers

• Physically and digitally integrated sample handling

• Inclusive system control and self-monitoring

• For installation in non-hazardous area

Configurable. Tailored to your needs.

• Pre-engineered for known applications

• Adaptable to even the most challenging appli-cations

• In sheet steel or glass-fiber cabinet or onmounting plate

• Automated generation of system drawings

• Integration of external signals for example,

dust, p, T, V and mercury to transmit to DCS or DAHS

Consistent. The quality you expect.

• Produced in Germany

• Easy operation via front door

• Familiar and service-friendly internal layout

World leading AO2000 analyzer modules

•  Uras26 or Limas21 UV photometers

• Magnos28 or Magnos27 paramagnetic oxygen

analyzers or electrochemical oxygen sensor

• Fidas24 flame ionization detector

• Caldos25 or Caldos27 thermal conductivityanalyzers

Automatic calibration normally with air and inte

grated calibration cells, i. e. without use of testgas bottles

Options

• Dual Sampling for simultaneous measurement

at two different sampling locations

• Dual Switching for measurement at two sam

pling locations or for uninterrupted measure

ment at one sample location for CO monitoring

Approvals

CSA approval for ‘General Purpose’ use