Category: ABB

DCS controller and AC 800M High Integrity safety controller

Overview

System Controller Connect is a software product

which is loaded and executed in a Symphony Harmony/Symphony Plus controller.

System Controller Connect supports Manufacturing

Message Specification (MMS) protocol in the Symphony Controller. The System Controller Connect

software is deployed as an MMS Client Application.

The AC 800M controller acts as a Server and responds to MMS commands sent from the System

Controller Connect client. The client application

reads/writes blocks of data in order to maximize efficiency.

This is accomplished by forming scan groups containing a set number of access variable values.

The System Controller Connect interface performs

non-SIL based communications that can be used for

‘high speed’ real-time data exchange communication.

New Ethernet based peer-to-peer communication

The System Controller Connect software provides a real time dedicated and secure interface

between Harmony/Symphony Plus systems and 800xA systems or Safety systems.

Подключения системного контроллера ABB

Ethernet based communication

The System Controller Connect provides a dedicated, high speed, and secure interface between

Symphony Harmony/Symphony Plus systems and

800xA systems/safety systems.

Applications

The System Controller Connect software can be

used in applications requiring a:

• Fast and reliable interface between electrical and

process controllers

• Controller Connectivity for real-time data exchange in mixed systems

• Interface between Symphony Harmony/S+ based

Technical Data SA 801F

Input voltage Alternating current 115 – 230 VAC

Permissible range 90 – 260 V AC

Frequency: 50 – 60 Hz (47 – 63 Hz)

Input current at

nominal load 230 V AC: 210 mA

115 V AC: 411 mA

Rated input power 48 VA

Backup energy for

the event of

power failure > 20 ms

Fuse Subminiature fuse 2.5 AT, soldered

Output voltage 3.3 V DC (± 3%) typical

5 V DC (± 3%) typical

Output current 0.5 – 5 A to 3.3V and 5.0 V

Current limit approx. 6 A

Automatic return to normal operation after

short circuit

Total output power max. 26.5 W

Weight 0.460 kg

Technical Data SA 811F

Input voltage Alternating current 115 – 230 VAC

Permissible range 90 – 260 V AC

Frequency: 50 – 60 Hz (47 – 63 Hz)

Input current at

nominal load 230 V AC: 275 mA

115 V AC: 541 mA

Rated input power 63 VA

Backup energy for

the event of power failure > 20 ms

Description

The AC 800F modules are supplied with 5 V DC / 5 A and 3.3 V DC / 5 A auxiliary

power by the SA 801F or 5 V DC / 5.5 A and 3.3 V DC / 6.5 A by the SA 811F power supply.

The power supply has open-circuit, overload and sustained short-circuit protection.

The electronically controlled output voltage provides high stability and low residual ripple.

In case of power loss ≥5 ms, the power supply module generates a power-fail signal.

This signal is used by the CPU module to shut down operations and enter to a safe state.

This is required for a controlled restart of the system and the user application when power is restored. 

The output voltage remains within its tolerance limits for at least another 15 ms.

Altogether a mains voltage drop of 20 ms will be managed.

Features

… Input voltage 115 – 230 VAC (self adjusting), output is elec

trically isolated

… Power supply outputs provide:

SA 801 F: 5 V DC / 5 A and 3.3 V DC / 5 A

SA 811 F: 5 V DC / 5.5 A and 3.3 V DC / 6.5 A

… Enhanced power-fail prediction and shutdown procedures

… LED indication for power supply status and operating

status of the AC 800F

… Short circuit proof, current limited

… 20 ms backup energy for use in the event of primary power

failure, according to NAMUR

Rated input power 63 VA

Backup energy for

the event of

power failure > 20 ms

Fuse Subminiature fuse 2.5 AT, soldered

Output voltage 3.3 V DC (± 3%) typical

5 V DC (± 3%) typical

Output current 0.5 – 6.5 A to 3.3 V

0.5 – 5.5 A to 5.0 V

Current limit approx. 7.5 A

Automatic return to normal operation after

short circuit

Total output power max. 35 W

Weight 0.460 kg

Several optional modules

can be added to perform specific tasks:

• Horizon Quantify: development of chemometrics

models for quantitative applications

• Horizon Library: spectral library search engine

• Horizon IR Interpretation: automated identification

of functional groups in infrared spectra

• Horizon RX: customisable dashboard interface

for real-time chemical reaction monitoring

• Horizon QA: operator interface for routine sample analysis

• Horizon Security: activation of electronic record

security features for operations in 21CFR

Part11-compliant environment

• Horizon Scripting: creation of custom routines and functions

While the exceptional stability of the double-pivot

interferometer principle ensures reproducible data,

the permanently aligned optics do not require

re-alignment and the interferometer has a lifetime

warranty. The MB3000-CH90 is also an instrument

with minimal cost-of-ownership: the pre-aligned

source module with electronic stabilization does

not require replacement for 10 years, and the diode

laser-based metrology module does not require any

scheduled maintenance. These unique features are

combined with an extensive instrument built-in

health monitoring program.

Whether operating in QA/QC, analytical development,

R&D or formulation laboratories, scientists

and engineers enjoy the ease of use of the

MB3000-CH90. The heated gas cell was developed

by ABB and specifically optimized to match the

instrument optics and provide maximum sensitivity.

It is placed in a universal sampling compartment

and can be easily swapped and replaced by other

infrared sampling accessories, such as an ATR cell

or a microscope. This makes the MB3000-CH90

a very flexible and versatile tool for any laboratory.

The MB3000-CH90 includes by default the software

module Horizon FTIR for spectral acquisitions,

display and management.

MB3000-CH90 features

The MB3000-CH90 Laboratory Gas Analyzer is

designed to offer a unique combination of sensitivity, robustness and simplicity. An innovative and

unique interferometer design is at the core of the

instrument. This latest advancement in interferometer technology is extremely modular and compact

and is combined with a patented 24-bit sampling

algorithm for optimal dynamic range. The permanently aligned optics with a Jacquinot stop in the

interferometer output beam ensure an accurate

and stable line shape as well as wavelength and

resolution stability.

As result, the MB3000-CH90 offers an outstanding

spectroscopic performance enabling ppb level gas

analyzes with a standard DTGS detector. In addition,

the analyzer can also be fitted with an optional and

hot-swappable liquid nitrogen-cooled MCT detector

for applications requiring higher sensitivity or

measurement speed.

The MB3000-CH90 gas analyzer provides fast and accurate FT-IR critical gas

measurements down to ppb levels in a user-friendly environment. 

Overview

This high performance and maintenance-free spectrometer is typically used in R&D or 

QA/QC laboratories for checking gas purity, controlling gas mixing and composition 

or performing unknown components speciation.

The heated gas cell can be easily swapped and replaced with other sampling accessories, 

making the MB3000-CH90 a flexible and versatile tool for any laboratory.

The MB3000-CH90 provides fast and accurate gas measurements in a user-friendly environment. 

The Horizon software enables the use of commercial or personalized spectral libraries for unknown

 gas identification and the heatable gas cell can be tuned for either long or short pathlength applications.

ABB‘s tight manufacturing tolerances and specifications for analyzer-to-analyzer matching permit 

laboratory development of calibrations which are routinely transferred to ABB process instruments.

Data

Typical applications of the MB3000-CH90 are found in both R&D and QA/QC laboratories,

for example checking gas purity, controlling gas mixing and composition or performing 

unknown components specification. The MB3000-CH90 is also used for fast off-line analysis 

of grab samples obtained from airborne or process gases.

This latest advancement in interferometer technology is extremely modular and compact and 

is combined with a patented 24-bit sampling algorithm for optimal dynamic range.

The permanently aligned optics with a Jacquinot stop in the interferometer output

beam ensure an accurate and stable line shape as well as wavelength and resolution stability.

As result, the MB3000-CH90 offers an outstanding spectroscopic performance enabling ppb level

gas analyzes with a standard DTGS detector. In addition, the analyzer can also be fitted with

an optional and hot-swappable liquid nitrogen-cooled MCT detector for applications requiring

higher sensitivity or measurement speed.

ABB MB Series gas cell features

A specifically designed proprietary gas cell that

captures ABB’s extensive experience with gas

monitoring is provided with the MB3000-CH90 and

MBGAS-3000CH analyzers. Calibrations performed

on an ABB gas analyzer (laboratory or process) can

therefore easily be transferred to other ABB analyzers.

The MB Series gas cell is provided with two path

length options (only one path length can be selected

and set at factory):

• 3.20 meter for low level analysis (ppm to ppb)

• 0.36 meter for percent level application

The cell has 1-liter volume and can be heated up

to 200°C. It is mounted horizontally to minimize

contamination associated with particles settling

on optical components. The cell has an aluminum

body with highly corrosion resistant gold plated

mirrors (proprietary coating). The windows are

made of barium fluoride (BaF2).