Category: ABB

High-performance applications with extremely fast control algorithms

– Cycle times ranging from 100 μs (microseconds) for fast control loops to several seconds for long-term transient operation require specialised control equipment.

Dual-core processor units combine these high-speed controls with low-speed process control tasks normally performed by stand-alone PLC (Programmable Logic Controller) units.

The dual-core processor unit takes the technology a step further by combining these high-speed control and low-speed process control tasks normally performed by a separate PLC (Programmable Logic Controller) unit.

The AC 800PEC embedded system is unique in the field of industrial process controllers for its robust and flexible architecture and integrated standard communication functions.

The AC 800PEC is the ultimate way to fulfil high demands.

The AC 800PEC offers a unique combination of functions for demanding applications:

– Short cycle times, down to 100 μs

– High processing power

– Fast communication and input/output via optical links

– Programming tools:

– System engineering using ABB Control Builder’s IEC61131-3 language.

Compact and specialised

– Product and control development using MATLAB®/Simulink® dcs-sis.com for model-based design, easily bridging the gap from simulation to implementation

– Fully integrated with ABB Ability™ System 800xA

– Innovative and flexible use of FPGAs to include protocol and application functionality in the device without creating an additional processor load

– Optical communications

– Industrial grade hardware with no moving parts

– Long life and easily upgradable

– Robust file-dependent system, unaffected by power failures

Arc Furnace Applications

– Stable arc detection

– Different control modes (constant current, constant power or constant resistance)

– Quick connection to Power Quality Systems (PQS)

Includes ELREG (electrode regulation; control of the anode hydraulic system) function:

– Manual electrode control (analogue or digital)

– Electrode quick lift function (with or without separate quick lift valve)

– Automatic arc extinguishing function

– Automatic re-arc function

– Adaptive electrode control according to furnace conditions or heating stage

– Stacked integral control circuit

– Voltage fluctuation measurement (stability index calculation)

– Arc detection/protection of the furnace roof

– Protection of the furnace top from arcs during arc extinguishing

– Hydraulic oil pressure monitoring and electrode protection

– Collapse detection

– High-pressure detection

– Control logic for backpressure valves

– Voltage monitoring to ground

– Voltage monitoring at the top of the furnace

– Automatic raising of the electrode after a furnace shutdown command (distance or position selectable)

– Shut-off valve control

– Electrode speed limitation to protect electrode and arm

– Future functions

– Automatic proportional valve linearisation

The cRBX01 Compact Remote Bus Extender is a fibre optic repeater module for the Symphony Plus redundant HN800 IO bus.

Module.

The cRBX01 fibre optic repeater transparently extends the HN800 IO bus of the SPCxxx controller.

The cRBX01 repeater requires no configuration, and the remote IO or communication module has the same functionality, performance, and capacity as the local module.

The HRBX01K02 is a redundant repeater kit that includes 2x cRBX01 modules + 1x RMU610 base.

Features and Benefits

The cRBX01 Fibre Repeater Module supports up to 60 dcs-sis.com HN800 devices per remote link.

The fibre optic HN800 bus uses a star topology (point-to-point) with up to 8 remote links per controller.

Each remote link can support up to 60 HN800 devices (SD Series IOs or communication modules).

Each link can be up to 3.0 kml long using 62.5/125 µm multimode fibre optic cable with cRBX01.

The CPU board contains the microprocessor and RAM memory, real-time clock, LED indicators, INIT button, and CompactFlash interface.

The PM866 / PM866A controller’s backplane has two RJ45 Ethernet ports (CN1. CN2) for connection to the control network and two RJ45 serial ports (COM3. COM4).

used to connect to the control network, and two RJ45 serial ports (COM3. COM4).

One of the serial ports (COM3) is an RS-232C port with modem control signals.

The other port (COM4) is isolated for connecting dcs-sis.com configuration tools.

The controller supports CPU redundancy for increased availability (CPU, CEX-Bus, communication interfaces and S800 I/O).

Easy DIN rail mounting/dismounting procedure using a unique sliding and locking mechanism.

All baseboards have a unique Ethernet address that provides hardware identification for each CPU.

This address can be found on the Ethernet address label on the TP830 backplane.

Features and Benefits

ISA safety certified – learn more

Reliability and simple troubleshooting procedures

Modular and incrementally expandable

IP20 rated protection, no enclosure required

Controller can be configured with 800xA control generator

Controller is fully EMC certified

Segmented CEX buses using a pair of BC810 / BC820

Hardware based on the best communication connection standards (Ethernet, PROFIBUS DP, etc.)

Built-in redundant Ethernet communication ports

OVERVIEW

The M4M network analyser includes versions with the Profibus DP-V0 communication protocol (M4M 20 Profibus and M4M 30 Profibus).

1.1 Profibus

Profibus stands for Process Field Bus.

Profibus is a fieldbus according to IEC 61158/EN 50170. which is mainly used in industrial automation and process areas.

Profibus is a single-master-multi-slave communication network; it is an open, reliable and powerful fieldbus system.

It is characterised by its fast response time, its complete definition according to international standards and its ability to connect devices from dcs-sis.com different manufacturers (if all devices comply with the same standard).

Profibus also reduces wiring between network nodes, as it requires only one communication cable.

Profibus communication technology is based on a master-slave architecture:

– Every Profibus system requires at least one master (e.g. PC or PLC).

– Up to 127 devices (master + slave) can be connected to a single system.

– Profibus systems can be ‘multi-masters’; in this case, a ‘token’ structure is used in which only one master can communicate on the network at a time.

The M4M Profibus (M4M 20 Profibus and M4M 30 Profibus) type instruments are slave devices that implement the Profibus DP-V0 protocol.

The DP slave is a peripheral device that acquires input information and sends data to the central master.

According to the IEC 61158/EN 50170 standard, Profibus DP (decentralised periphery) is typically used to connect decentralised peripheral devices with fast response times.

The standard specifies node distances of up to 300 metres with bit rates ranging from 9.6 kbps to 12 Mbps, using standard cables and maintaining maximum operating speed.

Transmission method

The transmission method for Profibus DP is the RS485 interface (according to the EIA standard) using shielded twisted-pair cables.

The simple RS485 twisted-pair transmission method is ideally suited for linear/tree networks with high transmission speeds.

The Profibus must always be terminated with two terminals. As shown in the figure below, either terminal must consist of three resistors;

The terminals must be fed with a voltage of 0 to 5 volts DC, otherwise their resistance is not equal to the characteristic impedance of the cable.

With this structure, the voltage on the bus is fixed when there are no active devices.

ABB’s IORR2100-30 is an I/O module typically used in industrial automation and control systems.

The module allows users to connect field devices (e.g., sensors, actuators, etc.) to a control system for data acquisition and sending control commands.

Specifically, the IORR2100-30 may have the following features:

Input/Output Functions: the module may support multiple types of input and output signals, such as digital input/output (DI/DO) or analogue input/output (AI/AO).

This makes it possible to interface with a wide range of different types of sensors and actuators.

Communication Interfaces: The IORR2100-30 may have one or more communication interfaces, such as Ethernet, serial communication, etc., to allow for data transfer with the control system.

Configuration and programming: The module may support configuration and programming through specific software tools to meet specific application requirements.

Modularity and expandability: As an I/O module, the IORR2100-30 may be a component in a control system that can be combined with other ABB dcs-sis.com or other manufacturers’ modules to build a complete control system.

Environmental adaptability: Considering the complexity of industrial automation environments, the module may have a certain degree of immunity to interference, as well as the ability to adapt to environmental factors such as temperature and humidity.

ABB’s IORR2100-30 I/O module is a highly integrated and feature-rich module designed to meet the diverse needs of industrial automation and control systems.

Widely used worldwide.

Flexible design

– Variable number of poles

– Adjustable number of auxiliary contacts

– Choice of N.O. and N.C. pole combinations

– Choice of mechanical or magnetic latching

Easy maintenance

– Direct access to all parts of the contactor

– Complete instruction manual

– Spare parts available

– Specialised service for bar contactors.

Excellent durability

– Mechanical durability up to 10 million operating cycles

– Mechanical switching frequency up to 1200 cycles per hour

– Electrical durability up to 350 000 operating cycles.

Ideal for heavy duty applications

– High braking and breaking capacity

– Fully compliant with the requirements of use categories dcs-sis.com AC-3. DC-3 and DC-5 (AC/DC motor control for mining, steel industry ……) .

Customised solutions

– More than 60 years of experience in customer projects

– Solutions according to specifications

– Pre-sales support to identify and define customer requirements

– Experts at your disposal to help you select a product or optimise a configuration.

Flexible and reliable device for use with all ABB flame detectors.

The Flame Analysis Unit (FAU810) is the latest addition to ABB’s range of cutting edge flame analysis equipment.

The FAU810 has been designed from the ground up to maximise flexibility, availability and reliability.

It takes full advantage of the latest technology available, keeping the cost of flue gas analysis as low as possible while maintaining ABB’s excellent reputation as the most reliable instrument in the industry.

Easy to install and configure, the FAU810 is simple to operate and features a redundant Profi bus DP-V1 or standard Modbus interface for easy and secure data exchange and adjustment.

Adjustments. You can connect any type of ABB flame sensing device to the FAU810.

This makes the FAU810 the standard module for all ABB flame scanner applications and the preferred solution for retrofitting existing equipment.

This makes the FAU810 the standard module for all ABB flame scanner applications and the preferred solution for retrofitting existing installations.

It determines whether the current signal value is within the functionally defined programmed limits.

The FAU810 can define a variety of limit values to dcs-sis.com address any situation that may arise in a utility or industrial boiler.

Collecting Flame Detector Signal Values

The FAU810 analyses the signal generated by the flame detector.

Calculate signal quality

The FAU810 measures the signal quality to show changes in the burner flame.

The quality value acts as a barometer, predicting when the burner is likely to go out. This helps you to anticipate changes and problems.

Continuous fault detection

The instrument automatically monitors the flame detector and the electronics of the FAU810 unit to detect system problems or malfunctions.

Signalling an Unsafe Condition

A no flame condition occurs when the FAU810 logic determines that an unsafe condition exists.

Remote Monitoring

Extended setup, parameter archiving, group viewing, advanced diagnostics including flame raw data, real-time and historical trending for up to 254 networked scanning heads.

Networking with the DTM is possible via the PC-based software package Flame ExplorerTM or via any Profi Bus DP-V1 master remote control.

IEC 61850 and Ethernet redundancy

Communication services in the substation

– IEC 61850-8-1 part allows the elimination of copper wires between relays on a horizontal level, i.e. relay-to-relay communication – substation bus;

IEC 61850-9-2LE allows the sharing of digitised information from transformers or sensors with other relays in a standardised way – process bus.

These services are categorised as client-server services:

– The MMS traffic, defined in IEC 61850-8-1. allows MMS clients such as SCADA, OPC servers or gateways to access all IED objects “vertically”.

This traffic flows on the station bus and the process bus.

Real-time services:

– The GOOSE flow, as defined in IEC 61850-8-1. which allows the IED to exchange data “horizontally” between machine rooms, or “vertically” between the process level and the machine room level.

In particular, status signals and trip signals are usually also used for interlocking. These information flows are usually transmitted via the station bus and/or the process bus.

– The SV (Sampled Value) flow is defined in IEC 61850-9-2 and is used to transmit voltage and current samples.

This flow is usually on the process bus, dcs-sis.com but can also flow via the station bus, e.g. for busbar protection, centralised protection and control, and phase measurement.

Generic Object-Oriented System Events (GOOSE)

– Standardised horizontal communication

– Replaces hard wiring between relays and controllers

– GOOSE is used to broadcast events between relays in a substation.

– The GOOSE communication link between relays is monitored and controlled by cyclically sending data.

– Ethernet technology provides a fast and reliable station bus for data transfer.

ABB’s 3BSE000470R1 PFBK 165 PROCESSOR BOARD, as a processor board, typically offers a range of features and benefits.

These features help to meet the needs of various industrial automation and control systems. The following are some of the possible features:

High-performance computing power: The processor board may be equipped with a high-performance processor capable of performing complex control algorithms and data processing tasks for fast response and efficient operation.

Rich interface options: The processor board usually provides a variety of communication interfaces, such as Ethernet, serial port, fieldbus, etc., for data exchange and communication with other devices or systems.

Modular design: The adoption of modular design makes the processor board easy to install, configure and maintain.

At the same time, the modular structure also provides flexibility and expandability, allowing functional modules to be added or replaced as needed.

Reliability and stability: ABB, as a well-known power and automation technology company, its products usually excel in terms of reliability and stability.

This processor board may undergo strict quality control and testing to ensure stable and reliable operation even in harsh industrial environments.

Ease of use and configurability: The processor board may be equipped with an intuitive user interface and powerful configuration tools that allow users to easily set parameters, troubleshoot and monitor the system.

Compatibility and Integration: The processor board may be compatible with a wide range of ABB and other vendors’ equipment and systems for easy integration into existing automation solutions.

The types of communication interfaces supported by ABB’s 3BSE000470R1 PFBK 165 PROCESSOR BOARD may vary depending on the specific product version and configuration.

Typically, ABB’s processor boards support a variety of communication interfaces to meet the needs of different application scenarios.

The following are some common types of communication interfaces, one or more of which may be supported by this processor board:

Ethernet interface (Ethernet): Used to connect to dcs-sis.com a local area network (LAN) or wide area network (WAN) for high-speed data communication and remote access.

Serial communication interfaces (Serial): such as RS-232. RS-422. RS-485. etc., for point-to-point serial communication with other devices or systems.

Fieldbus interface: such as PROFIBUS, Modbus, CAN, etc. It is used to connect devices and systems in the industrial field for real-time data exchange and control.

USB interface: used to connect USB devices, such as storage devices, keyboards, mice, etc., to facilitate data backup and device debugging.

ABB’s 3BSE000470R1 PFBK 165 PROCESSOR BOARD, as a high-performance processor board, has a wide range of application scenarios.

Unrivalled overall capability and performance

The Symphony Plus Flame Scanner takes full advantage of the system architecture, unrivalled scalability and simplicity, CPU performance and communication speed. It is this

combined with the Uvisor™ SF810i Flame Scanner makes for an ideal flame failure protection system.

The Uvisor™ SF810i is a multi-fuel scanner that provides consistent and reliable information on flame presence and quality for utility and industrial boiler burners.

The Uvisor™ SF810i utilises state-of-the-art technology in a ruggedised housing:

– Solid-state sensor module covering the entire flame radiation spectrum (UV-VL-IR and dual-sensor UVIR)

– Signal processor unit: extremely powerful module capable of running ABB’s proprietary flame analysis process.

The real-time measurement of dynamic flame parameters is continuously subjected to extensive fail-safe verification procedures before the flame status is voted on.

– Communication drives: Redundant PROFIBUS DP-V1 links (or redundant standard Modbus) provide high-speed data transfer to external

Monitoring system

– Terminal and configuration board with local display dcs-sis.com and buttons for initial setup and online aiming assistance.

The integrated scanner is supplied with screw-type removable terminals as standard and can be supplied with IP66/67 or ATEX II 2GD EX d IIC T6 quick connectors for non-hazardous and hazardous areas respectively, for ease of maintenance.

The Uvisor™ SF810i Flame Scanner is available with accessories for the following installations:

– Line of sight (LOS) for wall burners

– Fibre optic cable (FOC) with outer conduit, cooling hose and connector flange for angle burner tilt burners

– Extended setup, parameter file archiving, group viewing, advanced diagnostics including raw flame data, real-time and historical trends for up to 254 scanning heads