Category: A-B

Unpacking Modules

Each Ultra5000 ships with the following:

• One Ultra5000 drive

• One screwdriver

• One instruction manual (publication 2098-IN001B-EN-P)

• Two I/O connector plugs (14 and 28 pin)

Remove all packing material, wedges, and braces from within and around the

components. After unpacking, check the item(s) nameplate catalog number

against the purchase order.

Transformer Sizing

The Ultra5000 does not require isolation transformers. A transformer may be

required, however, to match the voltage requirements of the controller to the

available service. To size a transformer, the power output (KVA) of each axis

must be known. This can be derived by calculating the horsepower for each

axis and converting that horsepower into units of watts. If you are supplying

power to more than one motor and an Ultra5000. simply add the KW ratings

together from each calculation to get a system KW total.

Typical Applications

Applications requiring single axis intelligent motion control on an integrated,

cost effective package will benefit from the use of the Ultra5000. Typical

applications include:

! Packaging

! Metal Forming

! Converting

! Food Processing

Features

Each intelligent positioning drive features:

! Integrated drive, controller and I/O packaging to eliminate system

components, connections and cost

! Direct DF-1 interface to Panelview for stand-alone applications. Optional

DeviceNet communications interface for supervisory control

architectures, including the ControlLogix platform

! Motion programs created in ANSI C for fast, efficient code execution and

standard development environment

! Support for incremental, high-resolution and multi-turn absolute

feedback, including Stegmann Hiperface and sine/cosine encoders

! Automatic motor recognition capability with intelligent feedback devices,

eliminating the need to configure motor parameters

Features

Each intelligent positioning drive features:

! Integrated drive, controller and I/O packaging to eliminate system

components, connections and cost

! Direct DF-1 interface to Panelview for stand-alone applications. Optional

DeviceNet communications interface for supervisory control

architectures, including the ControlLogix platform

! Motion programs created in ANSI C for fast, efficient code execution and

standard development environment

! Support for incremental, high-resolution and multi-turn absolute

feedback, including Stegmann Hiperface and sine/cosine encoders

! Automatic motor recognition capability with intelligent feedback devices,

eliminating the need to configure motor parameters

Power Options

! 100-230V AC, single phase input- 2098-IPD-005: 2.5 Amp Continuous, 7.5 Amp Peak- 2098-IPD-010: 5 Amp Continuous, 15 Amp Peak- 2098-IPD-020: 10 Amp Continous, 30 Amp Peak- 2098-IPD-030: 15 Amp Continous, 30 Amp Peak

! 230V AC, three-phase input- 2098-IPD-075: 35 Amp Continuous, 75 Amp Peak- 2098-IPD-150: 65 Amp Continous, 150 Amp Peak

! 460 VAC AC, three-phase input- 2098-IPD-HV030: 7 Amp Continuous, 14 Amp Peak- 2098-IPD-HV050: 11 Amp Continuous, 22 Amp Peak- 2098-IPD-HV100: 23 Amp Continuous, 46 Amp Peak- 2098-IPD-HV150: 34 Amp Continuous, 68 Amp Peak- 2098-IPD-HV220: 47 Amp Continuous, 94 Amp Peak

Overview

The Ultra5000 Intelligent Position Drive is an integrated

motion controller and digital servo drive in a convenient

stand-alone package.  Programmed with Ultraware

configuration software through a built in ANSI C

environment, the C programming language provides an

open, universal programming language, advanced

mathematics and efficient code execution.  The Ultraware

software includes libraries of motion control commands to

streamline development activities and programming tasks.

The Ultra5000 is the perfect fit for stand-alone, cost

sensitive single axis applications requiring intelligent motion

control functionality and on-board digital and analog I/O.

Typical Applications

Applications requiring single axis intelligent motion control on an integrated,

cost effective package will benefit from the use of the Ultra5000. Typical

applications include:

! Packaging

! Metal Forming

! Converting

! Food Processing

Required Tools and Equipment

Have the following tools and equipment ready:

• medium blade screwdriver

• termination kit (the package, containing resistors and a ring lug, which was

included with the scanner)

• approximately 38 cm (15 inches) of #20 AWG wire for grounding the drain

shield to the SLC chassis (for Series A retrofits)

• adequate length of RIO communication cable (Belden™ 9463) for your

specific application

RIO Link Wiring

The scanner is connected to other devices on the RIO link in a daisy-chain (serial)

configuration. There are no restrictions governing the space between each device,

provided the maximum cable distance (Belden 9463) is not exceeded. A 1/2 watt

terminating resistor (included with the module) must be attached across line 1 and

line 2 of the connectors at each end (scanner and last physical device) of the RIO

link. The size of the resistor depends on the baud rate and extended node

capability, as shown in the table below.

Note: To use extended node, all devices on the RIO link must support it. Refer to

each device’s user manual.

Overview

The Remote I/O (RIO) Scanner, 1747-SN, enables communication between an

SLC™ processor and remotely located 1746 I/O chassis and other RIO-compatible

Allen-Bradley operator interface and control devices. The 1747-SN scanner

communicates with remote devices using the A-B Remote I/O link. The RIO link

consists of a single master (scanner) and multiple slaves (adapters). Communication

between devices occurs over twisted-pair cable with the devices daisy-chained

together. Maximum distance for remote communication is 3,048m (10,000 ft.). The

scanner is compatible with any standard RIO adapter device.

The SLC processor transfers a maximum of 4 logical racks (32 input and 32 output

image words) of discrete remote I/O data into the SLC input and output image files.

You can adjust the size of the scanner image files during configuration of your SLC

system so that the scanner only transfers the discrete I/O data required by your

application program. The 1747-SN Series B or later RIO Scanner can be configured

to transfer up to 64 words of data to a remote device via block transfer. Refer to

publication 1747-6.6, Remote I/O Scanner User Manual, for information on

configuration, programming, and block transfers.

The SLC 500™ processor (SLC 5/02 or higher) supports multiple scanners in its local

I/O chassis. The maximum number is dependent on the following:

• backplane power requirements (power supply dependent)

• SLC 500 processor I/O data table limit (4,096 input and output bits)

• processor memory to support the application (SLC processor dependent)

Audience

This manual is intended for control engineers and technicians who are

installing, programming, and maintaining a control system that

includes an SLC 500 processor communicating on a DeviceNet

network through a 1747-SDN module.

We assume that you:

• are developing a DeviceNet network by using a SLC 500

processor in conjunction with a 1747–SDN module.

• know each of your device’s I/O parameters and requirements.

• understand SLC processor programming and operation.

• are experienced with the Microsoft Windows environment.

• are familiar with RSNetWorx for DeviceNet software.

The manual contains instructions on configuring a DeviceNet network by using RSLinx and RSNetWorx for DeviceNet software.

It also describes how to use the SLC 500 pass-through feature to communicate with the DeviceNet

network for adjustment and tuning of network devices via an Ethernet and Data Highway Plus (DH+) network.

The example application demonstrates how to perform control on a DeviceNet network by using

an SLC 500 processor and the 1747-SDN module. You use RSLogix 500 programming software to create

a ladder logic program to control a photoeye and a RediSTATION operator interface.

Introduction

This user manual is designed to provide you enough information to get a small example application up and running.

Use this manual if you are knowledgeable about DeviceNet and SLC 500 products,

but may not have used the products in conjunction. The information provided is a base;

modify or expand the examples to suit your particular needs.

The manual contains instructions on configuring a DeviceNet network by using RSLinx and RSNetWorx for DeviceNet software.

It also describes how to use the SLC 500 pass-through feature to communicate with the DeviceNet

network for adjustment and tuning of network devices via an Ethernet and Data Highway Plus (DH+) network.

The example application demonstrates how to perform control on a DeviceNet network by using

an SLC 500 processor and the 1747-SDN module. You use RSLogix 500 programming software to create

a ladder logic program to control a photoeye and a RediSTATION operator interface.

DH–485 Data Link Overview

The DH–485 Data Link is an Allen–Bradley communications network that

supports the transfer of information between programming devices and SLC

processors. The programming device and SLC processor are attached to the

DH–485 Data Link using either an Isolated Coupler or an I/O block. The

DH–485 Data Link may consist of multiple Isolated Couplers and/or I/O

blocks that provide for communication between several programming

devices and/or processors.

The Isolated Couplers and I/O blocks are daisy chained together by a single

twisted pair cable (Belden 9842) to form the DH–485 Data Link. The

programming devices and SLC processors are attached to the Isolated

Coupler or I/O block using Communication Cables (Catalog Numbers

1747–C10 and –C11).

For additional information on the DH–485 Data Link, see the Installation and

Operation Manual for SLC 500 Modular Hardware Style Programmable

Controllers, Publication 1747–804.

DIO Link Overview

The DIO Link is an Allen–Bradley communications network supporting high

speed transfer of control information. A DIO Link consists of a single

master device (the scanner) and multiple slave devices (the I/O blocks). The

scanner and I/O blocks are daisy chained together by a single twisted pair

cable (Belden 9463).

Each I/O block is assigned a I/O block number from 1 to 31 (excluding 16,

which is invalid) by setting the appropriate dip switches on the I/O block.

I/O block numbers must be assigned consecutively. For example, if 5 I/O

blocks are used, they must be assigned I/O block numbers 1 to 5. I/O blocks

do not have to be wired in a contiguous order. For example, I/O block 5 can

follow I/O block 2.

The inputs and outputs for each I/O block are mapped into the words in the

SLC processor’s input and output images. These words correspond to the

scanner’s slot number and the I/O block’s number. For example, if the

scanner is installed in slot 2 of the SLC Rack, I/O block number 1 will have:

• its input data reflected in word 1 of the slot 2 input image

• its output data reflected in word 1 of the slot 2 output image.

The scanner communicates with each I/O block in a round robin fashion.

The scanner initiates communications with an I/O block by first sending its

output data. The I/O block then responds by sending its input data back to

the scanner. After the scanner completes its I/O transfer with the last I/O

block, it begins another transfer with the first I/O block.