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A-B 1746-QV Synchronized Axes Control Module

Connect the LDT to Module Inputs

We assume that you will use one of the following types of LDT:

• Temposonics II: RPM TTSRxxxxxxR, or

DPM TTSRxxxxxxDExxx

• Balluff: BTL-2-L2, or BTL-2-M2

• Santest: GYRP, or GYRG

• Gemco Quick-Stick II: 951VP, or 951 RS

Connect Module Outputs to Output Devices

Module outputs connect to a separate 2-conductor output terminal

block located beneath the input terminal block.

Note: Follow manufacturer recommendations for shielding the output

cables of the proportional amplifier. Typically, pulse-width modulated

outputs radiate electrical noise originating from the +24V dc power

supply, so isolate the shields of the amplifier output cable to a 0V dc

connection inside the proportional amplifier.

A-B 1746-QV Synchronized Axes Control Module Configuring

Configuring Your SLC Processor, Off-line

This procedure assumes you are using RSLogix500E Programming Software,

version 2.10 or later. For other software, the procedure may vary.

1. Open your 1746-QV project, VELMOD.

2. Configure the type of SLC processor. To do this:

A. Open the file, Controller Properties.

B. Select the SLC processor type and click OK.

3. Configure the rack size, module slot, and module ID:

A. Open the file, I/O Configuration.

B. Select the rack size.

C. Highlight the slot number for the module.

D. From the list of modules, scroll to 1746-QV and double–click.

If the module is not listed:

– Scroll to Other and double-click.

– Enter the module’s ID (13115) and double-click.

4. Size the “G” file:

A. Highlight 1746-QV (or 13115 if module was not listed).

B. Click [Adv Config].

C. In the dialog box, enter a G-file length of 7.

D. Press [Edit G Data].

We used values from the ladder logic example (appendix B).

A-B 1746-QV Setting Up the Software Synchronized Axes Control Module

To Access BBS:

1. Set your modem to no parity, 8 data bits, and 1 stop bit.

2. Dial (216) 646-ROCK (-7625).

3. Follow prompts to log in. New users must create a new account.

4. Look for 1746QV in the Allen-Bradley Products Library. The manual

is formatted in Microsoft Word and compressed with PKZIPE. The

ladder program, VELMOD, is SLC code.

5. Download ladder program VELMOD (65 Kbyte SLC code) into the

subdirectory on your hard drive where your programming software

looks for files. With RSLogix: C: . . . RSLogix 500 EnglishProject.

6. Download the ladder program to your SLC processor.

7. Download the manual into a hard drive subdirectory. You must

decompress the Word version with PKUNZIPE available on BBS.

To Access the Internet:

1. Access the Allen-Bradley webpage at:WWW.AB.COM

2. To access the member area, you must log in. If you do NOT have

an account, click Join Now and follow the prompts to register.

3. Search for QV: on homepage, click Search Our Site, insert QV into

the window, and click Search button. The manual is PDF format and

requires Adobe AcrobatE viewer. The ladder program is PDF format

and must be entered manually.

A-B 1746-QV Synchronized Axes Control Module

Obtaining the Ladder

Program Electronically

from BBS or the Internet

You can obtain ladder logic electronically and download it to your

SLC processor conveniently without the worry of data-entry errors.

About the Rockwell Bulletin Board System (BBS)

You can access the Rockwell Software Bulletin Board System (BBS)

by modem. Anyone is welcome. The BBS provides utilities, examples,

and technical information on Rockwell Software products and on

selected Allen-Bradley products.

• new users may:

– send and receive messages

– download General Access files

– upload files for review by technical support specialists

• verified customers may:

– search for new and existing files

– download files such as utilities, example programs, tech info

– access software bulletins

• subscribers to tech bulletins, DataDisc CD-ROM may:

– download tech bulletins of the Tech Bulletin Subscription series

User accounts are automatically generated online. We use our product

data base to verify BBS accounts at your initial log-in, and we adjust

your security level according to your support status. Should your

registration information change, you can update your account from the

“Configure System Defaults” menu.

A-B 1746-QV Synchronized Axes Control Module How Does It Work?

Why Use This System?

Because you can change the speed of the hydraulic ram with extend

and retract profiles and store additional profiles (recipes) in data

table iNteger (N) files, this control system has these benefits:

• reduced cycle time – you can increase ram speed for faster operation

• reduced or eliminated pressure spikes and water-hammering for

smoother operation and less wear and tear on the machine –

you can profile accelerations and decelerations of the hydraulic ram

• energy savings – you can match the speed of the hydraulic pump

to the force that you need

• faster new-part change-over – you can store your setups and

minimize mechanical re-adjustments between parts

How Does It Work?

The 1746-QV module executes the extend and retract profiles that you

load to control the motion of the hydraulic ram. You can program up

to seven different voltages over the length of travel in both the extend

and retract directions to control how the ram accelerates or decelerates.

Each position setpoint triggers a corresponding voltage output in the

range of –10V to +10V dc that translates into speed. The LDT

provides high-speed position updates to the module for consistent and

repeatable motion.

What Are Typical Applications?

Use the 1746-QV module in an SLC-based system for low-cost

control of:

• hydraulic machinery

• simple (non-CNC) hydraulic presses

• diecasting machinery

• welder placement

• pneumatic actuators for clamping or placement

In addition, the module is designed to support standard proportional

amplifiers and retrofit into most existing hydraulic systems.

A-B 1746-QV System Overview Synchronized Axes Control Module

What Is the 1746-QV Module?

The 1746-QV module is part of an SLC-based open-loop control

system for controlling the speed and placement of an hydraulic ram.

The module accepts an input from a linear displacement transducer

(LDT) and motion profiles that you program into the SLC processor,

and varies its output in the range of 10V dc. The SLC processor

sends to the module a pair of extend and retract profiles that define

when to accelerate or decelerate hydraulic motion.

What Is an SLC-500 System?

The Allen-Bradley Small Logic Controller (SLC) system is a

programmable control system with an SLC processor, I/O chassis

containing analog, digital, and/or special-purpose modules, and a

power supply. The 1746-QV module interfaces your hydraulic ram

and position-monitoring device (LDT) to the ladder sequence in your

SLC processor. 

A-B 1746-QS Setting Up the Hardware Synchronized Axes Control Module Connecting Outputs

Important: To minimize the adverse effects of ground loops, you must

isolate power supply and signal commons from earth ground as follows:

1. Connect power supply commons to IFM Com terminal (50), and

LDT commons to LDT Com terminals of the IFM terminal block.

Be sure that they are isolated from earth ground.

2. Connect the cable shield of the servo or proportional amplifier

output cable to a zero potential terminal inside the amplifier.

3. Use bond wires that are equal in size to signal wires.

4. When practical, use one power supply to power only your LDTs.

Connecting Outputs to Output Devices

Note: Follow manufacturer recommendations for shielding the output

cables of the proportional amplifier. Typically, pulse-width modulated

outputs radiate electrical noise originating from the +24V dc power

supply, so isolate the shields of the amplifier output cable to a 0V dc

connection inside the proportional amplifier.

You have a choice of three configurations to match your hydraulics:

• proportional amplifier integrated with a proportional valve

• servo amplifier and variable-volume pump or servo valve

• Allen-Bradley 1305 Drive and hydraulic pump

You may use either of the following output voltage ranges:

• 0-10V dc for an Allen-Bradley 1305 Drive or variable-volume pump

• –10 to +10V dc for a proportional or servo amplifier

If using servo valves, you must convert the module’s output from voltage to current.

A-B 1746-QS Setting Up the Hardware Synchronized Axes Control Module

Minimizing Interference

from Radiated Electrical

Noise

Important: Signals in this type of control system are very susceptible to

radiated electrical noise. The module is designed to detect loss-of-sensor

and sensor noise conditions for any of the four axes when position values

are lost or corrupted. The Hydraulic Configurator displays these

conditions in the Status word window. The resulting hard or soft stop

depends on how you configured autostop conditions. (See Hydraulic

Configurator, Config word, and click on autostop “Help“).

To minimize interference from radiated electrical noise with correct

shielding and grounding:

• Connect LDT cable shields and drive output cable shields (all

shields at one end, only) to IFM terminal block SH terminals, and

connect the IFM terminal block GND terminal (51) to earth ground.

• Keep LDT signal cables far from motors or proportional amplifiers.

• Connect all of the following to earth ground:

– power supply cable shields (one end, only)

– LDT flange, frame, and machine

– I/O chassis

– AC ground

• Use shielded twisted pairs for all connections to inputs and outputs.

• Run shielded cables only in low-voltage conduit.

• Place the SLC-500 processor and I/O chassis in a suitable enclosure.

A-B 1746-QS Synchronized Axes Control Module Hydraulic Configurator

What Is the

Hydraulic Configurator

The module is designed for use with the Hydraulic Configurator, a

software product that you can obtain from the Allen-Bradley website on

the Internet. The Hydraulic Configurator is an interactive executable

that lets you configure the module and tune its axes. With it, you can:

• configure axes and store configuration parameters

• tune each axis independent of the ladder program

• store multiple commands to initiate repetitive axis motion

• display a log of the last 64 motion commands sent to the module

• observe and/or store plots of each axis

• access help screens that explain and/or describe module features

Important: The Hydraulic Configurator saves considerable time when

tuning axes and troubleshooting faults. Thereafter, your ladder logic

sequences module operation with the machine.

What Is an

SLC-500 System?

The Allen-Bradley Small Logic Controller (SLC) system is a programmable

control system with an SLC processor, I/O chassis containing

analog, digital, and/or special-purpose modules, and a power supply.

The 1746-QS module occupies one slot of the I/O chassis and

communicates with the SLC processor over the backplane using 32

words in the SLC processor’s output image table and 32 words in the

input image table. The processor loads or reads the module’s

configuration parameters using M0 or M1 files, respectively. Your

ladder logic sequences synchronized axes movement with machine

operation. 

A-B 1746-QS System Overview Synchronized Axes Control Module

What Is the 1746-QS Module?

The 1746-QS Synchronized Axes Module provides four axes of

closed-loop synchronized servo positioning control, and lets you

change motion parameters while the axis is moving. The module has

four optically isolated inputs for signals from linear displacement

transducers (LDTs) and four optically isolated ±10 volt outputs that

interface with proportional or servo valve amplifiers.

The module’s microprocessor provides closed-loop control. The

module reads the axis position and updates the drive output every

two milliseconds, for precise positioning even at high speeds.

What Is the

Hydraulic Configurator

The module is designed for use with the Hydraulic Configurator, a

software product that you can obtain from the Allen-Bradley website on

the Internet. The Hydraulic Configurator is an interactive executable

that lets you configure the module and tune its axes. With it, you can:

• configure axes and store configuration parameters

• tune each axis independent of the ladder program

• store multiple commands to initiate repetitive axis motion

• display a log of the last 64 motion commands sent to the module

• observe and/or store plots of each axis

• access help screens that explain and/or describe module features

Important: The Hydraulic Configurator saves considerable time when

tuning axes and troubleshooting faults. Thereafter, your ladder logic

sequences module operation with the machine.

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