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Woodward easYgen-800 Display and Status Indicators

Display and Status Indicators

General Notes

HMI and the configuration software enable access to control, settings, and visualization.

The front panel offers a number of functionally defined buttons and a set of menu

management buttons. LEDs visualize fixed states, the graphic display works together with

the menu management buttons to show all necessary information.

Features and Functions of both easYgen-800 and -1800

Both easYgen-800 and easYgen-1800 are very close in hardware and software. The

easYgen-1800 is the device with more/higher functionality. For comparison and better

differentiation both are described below.

easYgen-800 is intended to be used for single automation systems, auto start/stop of

the unit are performed with the help of remote signal.

easYgen-1800 has all functions of easYgen-800 as well as automatic mains failure

function (AMF), particularly well suited for single automation systems that include mains

and generator

Woodward easYgen-800 System Overview

System Overview

General notes

The easYgen is a stand-alone genset controller with measuring, monitoring, and breaker

control functionality. It comes with an easily mountable plastic housing covering a

thoroughly tested electronic-electrical system.

Display and buttons of the HMI offer access to states and values, as well as access to the

application. Password protection enables the assignment of multiple operation access

levels. Remote access, monitoring, visualization, and configuration are possible via

integrated interfaces. Communication between easYgens using PLC control or as a

network member offers an enhanced system management range; additionally supported

by easy to implement accessories.

easYgen-800 is intended to be used for single automation systems, auto start/stop of

the unit are performed with the help of remote signal.

easYgen-1800 has all functions of easYgen-800 as well as automatic mains failure

function (AMF), particularly well suited for single automation systems that include mains

and generator

Woodward easYgen-800 Technical Manual Genset Control

The easYgen-800 is a control units for engine-generator system management

applications.

The control unit can be used in applications such as: co-generation, stand-by or

distributed generation.

Scope of delivery

The following parts are included in the covering box. Please check prior to the installation

that all parts are present:

• Device easYgen genset control

All screwable terminal connectors are delivered with plug and jack

• Clamp fastener installation material (4x)

1: Terminals 1 to 22: Power supply, relays, discrete inputs, MPU, D+, …

2:  Terminals 23 to 26: CAN (J1939)

3:  Terminals 33 to 35: RS-485 interface

4: USB service port for PC/laptop with ToolKit-SC

5:  Terminals 62 to 64: RS-232 interface

6:  ETHERNET interface connector (RJ-45)

7:  Terminals 56 to 61: Analog inputs

8:  Terminals 49 to 55 (screwable): Generator and Ground current, discrete input 8

9:  Terminals 45 to 48: Generator voltage

10:  Terminals 41 to 44: Intentionally not implemented

11: Terminals 36 to 40: Relay outputs

12:  SD micro card slot

Woodward easYgen-600 Specifications

SPECIFICATIONS

Power Supply

Operating Voltage

(Reverse polarity protected)

8.0 VDC to 35.0 VDC, Continuous Power

Supply.

Maximum supply voltage Short Time 80 V (5-10 s); Long T. 50 V

Minimum supply voltage 6.5 V

Maximum operating current (All relays closed, LCD bright)

380 mA (12 V); 188 mA (24 V)

Maximum standby current (All relays closed, LCD dimm)

90 mA (12 V); 42 mA (24 V)

Power Consumption <4 W (standby ≤ 2 W)

Battery voltage measurement  Accuracy: 1% (12V/24V)

Alternator Input Range

3-Phase 4-Wire

3-Phase 3-Wire

Single-Phase 2-Wire

2-Phase 3-Wire

50 Hz/60 Hz

AC15V – AC360V (ph-N)

AC30V – AC620V (ph-ph)

AC15V – AC360V (ph-N)

AC15V – AC360V (ph-N)

AC-Measurement

Voltage Accuracy

(400/480 V % rated)

Phase-phase: 100 .. 624 V:1%;

50 .. 100 V:1.5 %

Phase-neutral: 100 .. 360 V:1%

50 .. 100 V:1.5 %

Minimum frequency Generator: 10 Hz; Mains: 27 Hz

Maximum frequency Generator: 99.5 Hz; Mains: 99.5 Hz

Frequency resolution 0.1 Hz (10 .. 99 Hz)

Frequency accuracy ±0.1 Hz

Nominal CT secondary rating 5 A

Overload Measurement Max.: 10 A

Current Accuracy 1 %

Housing

Case Dimension easYgen-600: 209 X 166 x 45 mm3

easYgen-800: 237 x 172 x 45 mm3

Panel Cutout easYgen-600: 186 x 141 mm2

easYgen-800: 214 x 160 mm2

Working Conditions Temperature: (-25 to +70) °C;

Humidity: (20 to 93) %RH

Storage Condition Temperature: (-25 to +70) °C

Protection Level IP65 in the front, mounted with kit

IP20 on rear side

Woodward easYgen-600 Unique Features

easYgen-600 Unique Features

 Compact design – optimize footprint of your control panel

 Crank disconnect function -an additional layer of engine safety

 CAN J1939 – monitor and control your EFI engine

• Remote Start/Stop application in

• Single unit isolated operation

• Stand-by operation

• Prime power operation

• Rental power operation

• Easy to set up and commission

• Comprehensive engine, and generator protection

• Engine ECU interface to electronic engines

• Programmable I/Os

• Power metering

• Communication ports:  CAN J1939. RS-485. USB

• Dedicated heavy duty relays for engine and breaker interface

• Switchable parameter sets for mobile genset applications

• PC and/or front panel configurable

• Event log and event triggered data log

Woodward easYgen-600 Features

FEATURES

• Three-phase true RMS power sensing

• Operation modes: AUTO, STOP, and MANUAL modes accessible through front panel, discrete inputs or

over interfaces

• Remote control via multiple interfaces and via discrete inputs

• Direct support of several ECUs such as Bosch, Cummins, John Deere, MTU, Perkins, Scania, Volvo,

Woodward

• Two 16 A relay outputs for cranking and fuel solenoid

• Event and data logging capability with real time clock

• Maintenance scheduler with multipurpose flexible timers

• Operating hours, start, maintenance counters and monitoring

• Three switchable parameter sets of AC system winding, Rated Voltage, Rated Frequency, Rated Current,

Rated Power, Rated Speed

• Can be applied on pumping units as an indicating instrument (relays are inhibited);

• Fully configurable via PC using USB, RS485 or Ethernet. Front panel configurable with password

protection

• Manual breaker operation with tactile buttons on front panel

• Customizable boot-up logo with adjustable screen display time

• Multilingual capability selectable on site

Woodward easYgen-600 Genset Start/Stop Control Description

Do you package gensets, build switchgear or integrate systems? With several decades of experience in

genset control technology Woodward’s easYgen family offers a one-stop-shop standardization

opportunity for all of your genset control needs. easYgen family genset controls cover full range of

generator system applications ranging from simple start/stop control to complex synchronizing and

power management controls.

DESCRIPTION

Woodward easYgen-100 series is designed for single generator set used in isolated stand-by or prime

power applications. The controllers include purpose built algorithms and logic to start, stop, control, and

protect the genset, and open/close circuit breakers. Equipped with state of the art communication

interfaces, Woodward’s easYgen-100 Series AMF genset controllers provide exceptional versatility and

value for the OEM genset packagers.

The easYgen-100 Series is available in two variants:

• easYgen-600 compact start/stop controller offers a state of the art liquid crystal display (LCD),

adequate on-board I/Os and common industrial connectivity

• easYgen-800 advanced start/stop controller comes with a large LCD, I/O expansion possibility,

Ethernet and SD card connectivity

Easy-to-use software ToolKit-SC simplifies configuring the controllers for standard applications as well as

making it easy to customize it for individual solutions. Additionally, the module’s integral front panel

allows adjustment to several parameters.

ABB CONTROL UNIT SYN 5201A-Z,V277 3BHB006714R0277

General Information

Product ID

ABB Type Designation

3BHB006714R0277

Catalog Description

SYN 5201a-Z,V277:Auto single channel Syn

Long Description

SYN 5201a-Z,V277:Auto single channel Syn

Additional Information

ABB Type Designation

Ambient Air

Temperature

+5 – +70 °C

Auxiliary Voltage AC/DC

24 – 250 V DC

100 – 230 V AC

CN8

85389000

Country of Origin

United States (US)

Switzerland (CH)

Customs Tariff Number

85437000

Frame Size

Spare_Parts

Gross Volume

0 m³

ABB PXAH401 3BSE017235R1 Millmate Operator Unit 400

Additional Information

ABB Type Designation: PXAH 401

Core Credit: 0.00

Country or Territory of Origin: Sweden

Customs Tariff Number: 85389091

Frame Size: Spare_Parts

Gross Volume: 2.3 dm³

Gross Weight: 1.3 kg

Invoice Description: PXAH 401 Operator unit

Made To Order: No

Medium Description: Operator Unit

Minimum Order Quantity: 1 piece

Order Multiple: 1 piece

Package Level 1 Gross Weight: 1.3 kg

Package Level 1 Units: 1 piece

Part Type: New

Product Name: Unclassified

Product Net Weight: 1.3 kg

Product Type: Unclassified

Quote Only: No

Selling Unit of Measure: piece

Stocked At (Warehouses): Malmö, Sweden

Technical Information: PXAH 401 Operator Unit 400

Exchange P/N: EXC3BSE017235R1

See Mounting Bracket: 3BSE017172R1

UNSPSC: 39120000

WEEE Category: Product Not in WEEE Scope

Horner RCC1410 ETHERNET / INTERNET

I/O

Built-in I/O Points 24

Digital DC Inputs per Module 14

DC Digital Input Voltage Range 12 VDC / 24 VDC

Digital DC Outputs per Module 10

Digital DC Output – Max Output Supply Voltage 30 VDC

Digital DC Output – Max Inrush Current 500mA per channel

SmartStix, SmartRail, SmartBlock I/O Support CsCAN & Ethernet

Digital Inputs / Outputs, Max 2048 / 2048

Analog Inputs / Outputs, Max 512 / 512

General Purpose Registers (words) 50000

General Purpose Internal Coils (bits) 32768 (16384 retentive)

ETHERNET / INTERNET

Ethernet Support Standard

Remote Access HTTP or EnvisionRV

Remote File Access FTP or EnvisionFX

WebOCS Compatibility (Licensed Option) WebMI

SERIAL COMMUNICATIONS

Serial Communications

Serial Ports RS-232 & RS-485

PLC Drive Protocols Yes

RTU / Modbus Master/Slave Yes

Serial ASCII In / Out Yes

NETWORKING

Integrated CsCAN Network Standard

Maximum CsCAN Distance 1640 ft.

Programming over Network Yes

Peer-to-Peer Messaging Yes

PHYSICAL SPECIFICATIONS

Weight 10 oz. / 325.0 g

Housing Type Plastic (Flame retardant, UV resistant)

Mounting DIN Rail / Panel Mounting

Terminal Type Spring Clamp 0.2″ / 5.08 mm, Removable

OPERATING SPECS & STANDARDS

Operating Temperature* -0 to 60°C

Storage Temperature* -0 to 70°C

Humidity (non-condensing) 5 to 95%

STANDARDS

Product Certifications / Approvals UL Class 1 Div II, CE

Environmental RatingIP20

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