Month: March 2026

KeControl FlexCore software

The automation software features modular expansion stag

es, from a pure operating system with standard API to real

time-capable industry solutions with ready-to-use technol

ogy modules for injection molding, motion and robotics. A

standard Linux system with open architecture serves as a

flexible basis.

Thanks to standardized, well-documented interfaces, the

system can be individually expanded on any level. Custom

ers can easily and quickly integrate their application-specif

ic software – all the way down to the core of the system,

and combine it with reliable KEBA technology modules.

KeControl FlexCore hardware

Likewise, the hardware portfolio stands out through its

open architecture, which allows for flexible expandability.

Both our I/O and extension modules can be directly side

mounted on the KeControl C5 control system for instance.

Best-possible differentiation

By using proven KEBA technology, customers no longer

need to take care of basic automation but can fully concen

trate on their own core competencies. Thus, sustainable

competitive advantages and a faster „time to market“ can

be realized.

Optimum know-how protection

With the development environment KEBA KeStudio, cus

tomers can integrate their software in the KeControl Flex

Core system themselves. Hence, the source code needn’t

be passed on to third parties. This guarantees the best

possible know-how protection, safeguarding customers‘

competitiveness.

KeControl FlexCore is a scalable, comprehensive and

modular automation system. Based on its open hard-

and software architecture it offers maximum flexibility

for individual solutions. With KEBA, customers have a

reliable partner by their side who provides best sup

port in any stage of the product life cycle.

Customized one-stop solutions

With KeControl FlexCore customers have unprecedented

freedom when configuring their individual turnkey automa

tion systems.

Optimum know-how protection

With the development environment KEBA KeStudio, cus

tomers can integrate their software in the KeControl Flex

Core system themselves. Hence, the source code needn’t

be passed on to third parties. This guarantees the best

possible know-how protection, safeguarding customers‘

competitiveness.

Ready for the future in any regards

With KeControl FlexCore customers decide for an ultra

modern solution, which can be flexibly adjusted to meet

higher performance requirements in future if required. Fur

ther, plug-and- play industry 4.0 solutions and innovations

with regards to HMI, robotics, injection molding and control

technology can be integrated at any time easily.

Semi-automatable safety application development

KeStudio SafeEditNG software, specially developed for the

KeSafe C5 range, is a user-friendly drag-and-drop enginee

ring tool for implementing and diagnosis of safety applications.

Characterized by a high level of automation in the configura

tion of safety applications, it features, among others:

//  Flexible assignment of physical hardware to virtual application I/Os

//  Export, adaption and import of safety applications on AML-based data files

//  Adaption of safety application configurations via customer engineering tools (SAP, E-Plan, etc.)

//  Lower verification efforts thanks to user-defined checks ums, 

allowing flexible assignment of application data to checksums.

The whole is greater than the sum of its parts

As often highlighted at KEBA, getting a complete solution

from one source brings numerous benefits in performance,

optimal data exchange, fast diagnostics, and maintenance.

Therefore, KeSafe C5 SCP 501 controller should be combi

ned with KeContol C5 controllers, KeConnect C5 I/Os, and

for the best results, also with KeDrive drives.

The KeSafe C5. a modular safety solution consisting of hard

ware and software, was developed for the optimal realizati

on of safety applications in serial machines and plant engi

neering. The pioneer of the KeSafe C5 safety system is the

SCP 501 CPU module with a high number of onboard I/Os,

open architecture, and compact size, perfectly designed to

execute complex safety applications, process safe sensor

signals, and control safe actuators.

Sophisticated solution for hybrid output control

KEBA hardware-based approach for controlling safe outputs

via the functional controller results in excellent repeat accura

cy and cost saving potential. The hybrid output control offers

the possibility to control the outputs both from the safety ap

plication and the functional control (AND logic).