Welcome to the official website of CNIACS Automation Technology Co., Ltd!

Woodward EGCP-3 is a powerful microprocessor based generator system control

APPLICATIONS

EGCP-3 is a powerful microprocessor based generator system control and

management package designed for the most demanding power generation applications.

EGCP-3 combines engine, generator, power system, switchgear, and utility monitoring,

protection, and control functions in a single, compact, and cost-effective package.

Perfect for medium- and large-sized generation systems, the EGCP-3 is designed 

for use in stand-alone, peaking, or utility paralleled systems.

Up to 16 EGCP-3 controls can be networked together to provide total system

control, including multiple utility and  inter-bus tie breakers.

DESCRIPTION

EGCP-3 is available in standard configurations including:

DR—Distributed Resource:

• Single unit isolated

• Single unit parallel to mains

• Single unit ATS

LS—Load Share:

• Multiple unit isolated

• Multiple unit parallel to mains

MC—Master Controller:

• Mains tie breaker control

• Inter-bus tie breaker control

Woodward EGCP‐3 LS and SPM‐D on the Yacht Sea Jewel Application

Application

The ship’s chief engineer required several modes of operation in order to

optimize the performance of the yacht’s electrical system.

During normal operation, the load on the ship can be supplied by one genset, but when seas are

rough and the ship’s stabilizers are running, there is a need for additional generation.

In this mode of operation, both gensets must run continuously.

Also, the ship needs to be connected to shore power when in port.

In order to eliminate a blackout on the ship during the power transfer,

and to reduce the amount of load generated to the shore power,

a scheme was developed to provide an automatic closed transition using a Woodward SPM‐D.

Using the sequencing functionality of the EGCP‐3. the control is configured to

start an additional unit two seconds after the load on the master unit exceeds 75%.

When the load reduces to below 30%, the slave unit is removed from the system after 60 seconds.

The controls needs to be able to trade master/slave relationships,

so a switch is used to place one control in Auto and Run w/ Load (Master)

and the second unit in Auto (Slave). Both controls have the option to operate in either

mode—so if sequencing needs to be avoided, the operator can place both

controls in Auto and Run w/ Load, and both units will share the entire electrical load.

Woodward EGCP‐3 LS and SPM‐D on the Yacht Sea Jewel

Sea Jewel is a 160 ft (49 m) yacht that uses two Caterpillar 3304 gensets for electric

power. The ship’s original control system needed repair but had been discontinued;

additionally Lloyd’s registration was required to comply with new insurance

guidelines. So Sea Jewel Ltd contacted Governor Control Systems Inc. (GCS) to

purchase, install, and commission two Woodward EGCP‐3 LS units to control these

two Cat gensets. The EGCP‐3 LS combines engine, generator, power system,

switchgear, bus and generator monitoring, protection, and control functions in a

single, compact, and cost‐effective package. Woodward representatives were

present to help in the commissioning.

Electrical System

The Sea Jewel’s two Cat 3304 gensets are rated for 80 kW each. Each genset is

controlled by a Woodward EGCP‐3 LS and can connect to the ship electrical load via

its generator breaker. The load can also be supplied by shore power when in port.

To synchronize the boat to shore power, a Woodward SPM‐D delivers

synchronization signals to the two EGCP‐3 LS units and closes the breaker when

phase and frequency are matched.

Conclusions

The commissioning of the Sea Jewel was a success, and operation of an EGCP‐3 and SPM‐D illustrated the

adaptability of Woodward controls to any application. By applying the EGCP‐3 LS units to the control of

the Cat gensets and the SPM‐D for synchronizing the shore power, the Sea Jewel now has a reliable

system to begin their chartering business this summer. Woodward would like to thank Sea Jewel Ltd and

Governor Control Systems for their time and energy on this project and congratulates them on a great

control system.

ABB REC 670 Current protection

Current protection

Instantaneous phase overcurrent protection (PIOC, 50)

The instantaneous three phase overcurrent function has a low transient overreach and short tripping

time to allow use as a high set short-circuit protection function, with the reach limited to less than

typical eighty percent of the power line at minimum source impedance.

Four step phase overcurrent protection (POCM, 51_67)

The four step phase overcurrent function has an inverse or definite time delay independent for each

step separately.

All IEC and ANSI time delayed characteristics are available together with an optional user defined

time characteristic.

The function can be set to be directional or non-directional independently for each of the steps.

Instantaneous residual overcurrent protection (PIOC, 50N)

The single input overcurrent function has a low transient overreach and short tripping times to

allow use as a high set short circuit protection function, with the reach limited to less than typical

eighty percent of the power line at minimum source impedance. The function can be configured

to measure the residual current from the three phase current inputs or the current from a separate

current input.

ABB REC 670 Bay control IED Differential protection

Functionality

Differential protection

High impedance differential protection(PDIF, 87)

The high impedance differential protection can be used when the involved CT cores have same turn

ratio and similar magnetizing characteristic. It utilizes an external summation of the phases and neu

tral current and a series resistor and a voltage dependent resistor externally to the relay.

The single input overcurrent function has a low transient overreach and short tripping times to

allow use as a high set short circuit protection function, with the reach limited to less than typical

eighty percent of the power line at minimum source impedance. The function can be configured

to measure the residual current from the three phase current inputs or the current from a separate

current input.

Four step residual overcurrent protection (PEFM, 51N/67N)

The four step single input overcurrent function has an inverse or definite time delay independent for

each step separately.

All IEC and ANSI time delayed characteristics are available together with an optional user

defined characteristic.

ABB REC 670 A number of protection functions are available for flexibility

High set instantaneous phase and earth overcur rent, 4 step directional or un-directional delayed

phase and earth overcurrent, thermal overload and two step under and overvoltage functions are

examples of the available functions allowing user to fulfill any application requirement.

Disturbance recording and fault locator are avail able to allow independent post-fault analysis after

primary disturbances with a single failure in the protection system.

6 x 32 dual directional channels for intertrip and binary signals transfer is available in the commu

nication between selected IEDs inside the station or in a near-by station.

The advanced logic capability, where the user logic is prepared with a graphical tool, allows spe

cial applications such as automatic opening of disconnectors in multi-breaker arrangements, closing

of breaker rings, load transfer logics etc. The graphical configuration tool ensures simple and

fast testing and commissioning.

Serial data communication is via optical connections to ensure immunity against disturbances.

The wide application flexibility makes this product an excellent choice for both new installations and

the refurbishment of existing installations.

ABB REC 670 Bay control IED Functions 2

Functions 

• Metering

– Pulse counter logic (GGIO)

• Station communication

– IEC61850-8-1 communication

– LON communication protocol

– SPA communication protocol

– IEC 60870-5-103 communication protocol

– Horizontal communication via GOOSE for interlocking

– Single command, 16 signals

– Multiple Command, 80 blocks with 16 signals each

– Ethernet configuration of links

• Remote communication

– Binary signal transfer

• Basic IED functions

– Self supervision with internal event list

– Time synchronization (TIME)

– Parameter setting groups

– Test mode functionality (TEST)

– Change lock function

– IED identifiers

– Rated system frequency

• Hardware

– Power supply module (PSM)

– Binary input module (BIM)

– Binary output module (BOM)

– Binary in/out module (IOM)

– mA input module (MIM)

– Transformer input module, standard compression connection terminals (TRM)

– Optical ethernet module (OEM)

– SPA/LON/IEC module (SLM)

– Line data communication module (LDCM)

– GPS time synchronization module (GSM)

• Accessories

– GPS antenna, including mounting kit

– External interface converter from C37.94 to G703

– High impedance resistor unit

– Test switch module RTXP24

– On/off switchFunctions 

• Metering

– Pulse counter logic (GGIO)

• Station communication

– IEC61850-8-1 communication

– LON communication protocol

– SPA communication protocol

– IEC 60870-5-103 communication protocol

– Horizontal communication via GOOSE for interlocking

– Single command, 16 signals

– Multiple Command, 80 blocks with 16 signals each

– Ethernet configuration of links

• Remote communication

– Binary signal transfer

• Basic IED functions

– Self supervision with internal event list

– Time synchronization (TIME)

– Parameter setting groups

– Test mode functionality (TEST)

– Change lock function

– IED identifiers

– Rated system frequency

• Hardware

– Power supply module (PSM)

– Binary input module (BIM)

– Binary output module (BOM)

– Binary in/out module (IOM)

– mA input module (MIM)

– Transformer input module, standard compression connection terminals (TRM)

– Optical ethernet module (OEM)

– SPA/LON/IEC module (SLM)

– Line data communication module (LDCM)

– GPS time synchronization module (GSM)

• Accessories

– GPS antenna, including mounting kit

– External interface converter from C37.94 to G703

– High impedance resistor unit

– Test switch module RTXP24

– On/off switch

ABB REC 670 Bay control IED Functions

Functions 

• Differential protection

– High impedance differential protection (PDIF,87X)

• Current protection

– Instantaneous phase overcurrent protection(PIOC,50)

– Four step phase overcurrent protection(POCM,51/67)

– Instantaneous residual overcurrent protection(PIOC,50N)

– Four step residual overcurrent protection(PEFM,51N/67N)

– Thermal overload protection, one time constant (PTTR,26)

– Thermal overload protection, two time constants (PTTR,49)

– Breaker failure protection (RBRF,50BF)

– Stub protection (PTOC, 50STB)

– Pole discordance protection (RPLD,52PD)

• Voltage protection

– Two step undervoltage protection (PUVM,27)

– Two step overvoltage protection (POVM,59)

– Two step residual overvoltage protection(POVM,59N)

• Frequency protection

– Underfrequency protection (PTUF,81)

– Overfrequency protection (PTOF,81)

– Rate-of-change frequency protection(PFRC,81)

• Multipurpose protection

– General current and voltage protection(GAPC)

• Secondary system supervision

– Current circuit supervision (RDIF)

– Fuse failure supervision (RFUF)

• Control

– Synchrocheck and energizing check(RSYN,25)

– Autorecloser (RREC,79)

– Apparatus control for single bay, max 8 app.(1CB) incl. Interlocking (APC8)

– Apparatus control for single bay, max 15 app.(2CBs) incl. Interlocking (APC15)

– Apparatus control for up to 6 bays, max 30app. (6CBs) incl. Interlocking (APC30)

• Logic

– Tripping logic (PTRC, 94)

– Trip matrix logic

– Configurable logic blocks

– Fixed signal function block

• Monitoring

– Measurements (MMXU)

– Supervision of mA input signals (MVGGIO)

– Event counter (GGIO)

– Event function

– Disturbance report (RBDR)

– Fault locator (RFLO)

ABB REC 670 Bay control IED Features

Features

• A control, protection, and monitoring IED with extensive functional library and configuration

possibilities and expandable hardware design to meet specific user requirements

• For all types of busbar arrangements

• Control functionality with upto 30 controllable apparatuses

• Type tested interlocking for single, double and one- and a half breaker arrangements

• High impedance differential protection for tee-feeders

• Synchrocheck and dead-line check function for single- or multi-breaker arrangements:

– Selectable energizing direction

– Two functions with built-in voltage selection

– For automatic or manual synchrocheck and with different settings

• Auto-reclosing function for single- two-, and/or three-phase reclosing:

– Two functions with priority circuits for multi-breaker arangements

– Co-operation with synchrocheck function

– Can be switched On-Off from remote through communication

or with local switches through binary inputs

• Selectable additional software functions such as breaker failure protection for each breaker,

voltage protection, thermal protection, control and monitoring

• Built-in data communication modules for station bus IEC 61850-8-1

• Data communication modules for station bus IEC 60870-5-103. LON and SPA

• Remote end communication function with capability for 192 binary signals

• Integrated disturbance and event recorder for up to 40 analog and 96 binary signals

• Time synchronization over IEC 61850-8-1. LON,SPA, binary input or with optional GPS module

• Analog measurements accuracy up to below 0.5% for power and 0.25% for current and volt

age and with site calibration to optimize total accuracy

• Versatile local human-machine interface

• Extensive self-supervision with internal event recorder

• Six independent groups of complete setting parameters with password protection

• Powerful software PC tool for setting, disturbance evaluation and configuration

• Remote end data communication modules for C37.94 and G.703

ABB Installations with rectangular load cells

Installations with rectangular load cells below the lower back up roll or above the upper back up roll:

Accessible parts: Mounting surfaces in the mill stand, the sledges if present, the rockers,

the pressure plates closest to the load cells and

intermediate mating plates if present.

Installations with circular load cells under the screw-down or hydraulic cylinder:

Accessible parts: Mounting surfaces above the upper back up roll

bearing chuck, plain or tapered thrust roller bearings, pressure plates

closest to the load cells and other intermediate mating plates if present.

Installations with annular load cells above the screw-down inside the mill stand:

Accessible parts: Mounting surfaces of the screw-down nut, plain or

tapered thrust roller bearings, pressure plates closest to the load cells.

The parts and mounting surfaces mentioned above need to be accessible

before the start of the work or otherwise the investigation of

them need to be planned for in advance so that it can be performed

later during the site visit.

Search for products

Back to Top
Product has been added to your cart