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ABB ACSM1-04 motion control drives tools

Drive tools

The control panel offers quick access to simple settings and changes.

DriveStudio is an advanced PC tool for more complicated applications.

DriveSPC tool further extends the functionality having a function block

interface with drive firmware functions. The extensive standard function block

library covers most needs for custom modifications. The application control

programs have dedicated function block libraries, such as those for the

CAM profiler. The desired CAM profile is programmed with the DriveCAM tool.

The DriveSize selection tool helps to choose the optimum motor and drive

combination. The ready-made sizing examples, within the tool, cover the most

typical linear and rotary movements. 

Modular and compact design

− Seven compact frame sizes with several with several mounting and cooling options

− Function block programming capability according to IEC61131

− Scalability with internal and external options

− Global compatibility with machinery environment and standards

ABB ACSM1-04 Modular and compact design

Modular and compact design

− Seven compact frame sizes with several with several mounting and cooling options

− Function block programming capability according to IEC61131

− Scalability with internal and external options

− Global compatibility with machinery environment and standards

System offering

ABB offers a broad motion control automation system comprising

controllers, drives, motors and accessories that are designed to work

seamlessly together. The services offered to support the integrated system

span the entire value chain, from the moment a customer makes the first

inquiry to disposal and recycling of the various components. All of this is

supported by one of the most extensive global sales and service networks.

Real-time control of multi-axis system with EtherCAT®

EtherCAT® connectivity offers a realtime drive control interface for advanced

multi-axis systems. The drive is an ideal partner to the ABB AC500 PLC product

line, providing an industry standard solution with IEC 61131 programming

and PLCopen motion functions.

ABB motion control drives ACSM1-04 Highlights

ACSM1-04 drives provide speed,torque and position control for

demanding applications. They can control induction, synchronous

and asynchronous servo and high torque motors with various feedback

devices. The compact hardware, different variants and programming

flexibility ensure optimum system solutions.

Highlights

− Wide power range up to 355 kW

− Compact design for single and multidrive systems

− Regenerative supply for applications

with high braking power duty cycles

− Functionality can be easily extended

using a block programming tool

− Functional safety as standard

Applications

− Plastics and rubber

− Material handling

− Woodworking

− Printing

− Food and beverage

− Extruders

− Label printing

− Coaters

− Winders

− Automatic storage

ABB ACSM1-04 motion control drives Machine safety

Designed for machine builders The proven motor control platform,

direct torque control (DTC), provides high performance across all applications.

The drives with various mounting options give flexibility for a variety

of cabinet designs. Control and communication options can be added

via three slots. A series of drive tools support commissioning, tuning and

programming.

Machine safety

The drives feature a built-in safe torque off (STO) function as standard which

disables the power semiconductors. As such, the drive cannot power the

motor making it torque-free. More safety functions, such as safe stop 1. safe

brake control, safely limited speed, safe speed monitor and safe direction, can

be implemented with external safety system options.

Motorola ACE3600 Advanced Control Main Features

Main Features: 

• Power PC based processor provides very high performance 

• VX-Works based real-time operating system 

• Up to three Ethernet ports 

• Up to four serial communication ports 

• Up to two radio modem ports 

• 0,3,5,7 or 8 I/O slot wall mount frames, 19” rack mount on 8 slot frame 

• Expansion frames allow up to 110 I/O modules in a single RTU. 

• Single and double density I/O modules 

• Mixed analog input and output modules 

• Hot Swap I/O replacement 

• Wide operating temperature range -40 to +70 ºC 

• NEMA 4 / IP65 Housing, 40 x 40 cm and 50 x 50 cm 

• Two-way/trunking/ digital radio models  

• AC and DC controlled power supply 

• 6.5 or 10 Ah Backup battery, smart battery charger 

• GPS and NTP for time synchronization 

• System building tool for configuration and programming  

• Remote firmware and program download 

• Compatible with MOSCAD family of RTUs

The ACE3600 is a powerful Remote Terminal Unit (RTU) in Motorola’s family of Supervisory Control And

Data Acquisition (SCADA) products.

ACE3600 provides an advanced data collection and processing unit with the intelligence required to

operate in sophisticated SCADA systems.

Advanced communication and networking capabilities include data transfer via two-way radio,

trunked radio, digital radio, data radio, cellular modems, IP networks, line modem and more.

ABB CTI 21 – Temperature input module

Features / Applications

 • 32 analog / temperature inputs, channel-wise configurability in 2-conductor switch

 • 16 temperature inputs in 3/4-conductor switch

 • Central galvanic separation through opto-coupler

 • Functional channel-wise galvanic separation of the inputs through relay multiplexer

 • 16-Bit A/D transformer

 • Module is capable of redundancy

 • Monitoring the module

 • Linearization

 • Reference junction compensation

 • Compensation of the line resistances

 • Standardization of the measured values

ABB CTI 21 Ex – Temperature input module

Features / Applications

 • 32 analog / temperature inputs, channel-wise configurability in 2-conductor switch

 • 16 temperature inputs in 3/4-conductor switch

 • Process current circuits in accordance with EN 50020 with type of protection EEx ib IIC

 • Combined installation possible with “Non-Ex-modules” in one module sub-rack

 • Assembly outside areas where there is a danger of explosion

 • Central galvanic separation through opto-coupler

 • Functional channel-wise galvanic separation of the inputs through relay multiplexer

 • 16-Bit A/D transformer

 • Module is capable of redundancy

 • Monitoring the module

 • Linearization

 • Reference junction compensation

 • Compensation of the line resistances

 • Standardization of the measured values

Motorola ACE3600 Advanced Control Equipment

ACE3600 is a state-of-the-art high performance Remote Terminal Unit (RTU) with 

exceptional communication capability. The unit is designed to provide scalability and 

modularity to optimize the performance of any control system.  The unit’s rugged 

design offers compliance for the requirements of most demanding SCADA system 

environments. Motorola has developed this innovative RTU to provide a cost effective 

RTU solution by minimizing the installation and configuration time. 

The ACE3600 is a powerful Remote Terminal Unit (RTU) in Motorola’s family of Supervisory Control And

Data Acquisition (SCADA) products.

ACE3600 provides an advanced data collection and processing unit with the intelligence required to

operate in sophisticated SCADA systems.

Advanced communication and networking capabilities include data transfer via two-way radio,

trunked radio, digital radio, data radio, cellular modems, IP networks, line modem and more.

Motorola ACE3600 Application Control Software

Application Control Software – Also known as “whitelisting,” this software blocks unauthorized

applications and code on PCs and RTUs. ACE3600 firmware protects user programs with this technique,

and ACE3600 configuration management tools on PCs are protected with McAfee™ Solidifier.

Encryption – An algorithm makes data readable only by a device with a specific key to decrypt the

message. Data stored within the ACE3600 is also encrypted using a 256 bit AES (Advanced Encryption

Standard), meeting FIPS 140-2 Level 1 requirements.

Unused Port Deactivation – Disable communication for any ports that are unused, closing a point of

access that could be exploited by attackers.

Time-Window Commands – When an application generates a command, it assigns a time window; after

the time expires, system components will not execute the command.

This can prevent replicating errors and commands of questionable origin from affecting the network.

Motorola ACE3600 Remote Terminal Unit ENHANCED SECURITY

ENHANCED SECURITY

Apply the same state-of-the-art security features that Motorola provides for military and critical

enterprise networks to your SCADA systems.

The ACE3600 supports a full range of best-practice security options directly within the RTUs for a self-

contained, autonomously secure system including:

Security Policy Enforcement – Define and install a single, coherent, system-wide set of

security configurations in every RTU.

Built-In Firewall – Filter IP communications by port,direction, protocol and IP address.

Access Control – User authentication tools, executed at the RTU or at the system server, verify specific

user access and determine if use is legitimate and allowed.

Role-Based Access Control – The system administrator defines job roles and assigns different permissions

so that each user is authorized to access only the parts of the system required for his or her job.

Intrusion Detection System – While allowing legitimate traffic, the ACE3600 identifies unauthorized

access activities like an attempt to alter an RTU program or drop unauthorized data packets. It blocks

these activities, logs the events and sends a report to the system administrator.

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