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ABB KNX is a standard protocol for intelligent control

KNX and BACnet

Intelligent building automation

KNX is a standard protocol for intelligent control

and supervision of all systems in a building.

The KNX standard has already been used success

fully for over 20 years in the building automation

segment. ABB has a huge number of KNX devices

in the portfolio and great experience with KNX solutions.

By adding the KNX protocol to AC500 V3. ABB can

now offer a powerful and freely programmable

KNX building automation controller with flexible

expandable I/O modules. With KNX and BACnet

the AC500 product portfolio is now also available

for innovative building automation.

The proven ABB AbilityTM Automation Builder

engineering tool is integrated with the ETS and

ETS apps to assist you in building your application.

ABB IEC61850 is a standard defining TCP/IP protocol

IEC61850

Substation communication

IEC61850 is a standard defining TCP/IP protocol

for electrical substations. The protocol is well

known and widely used. Using that TüV certified

protocol, AC500 PLC can act as an IED providing

an IEC 61850 MMS server for standardized data

exchange or use GOOSE publisher/subscriber

communication for higher priority data.

ABB’s ABB AbilityTM Automation Builder engineer

ing suite integrates the IED configuration and

data mapping for seamless and easy combination

with the application program.

Better support on portable devices with HTML5

web server technology

All AC500 V3 CPUs come with an integrated web

server based on the HTML5 technology. This

technology is supported by nearly all browsers,

and is therefore also available on devices with

OS and/or Android. Web visualization enables

easy and convenient remote access, monitoring,

service and diagnosis of a system over the inter

net. Web visualization offers a large number of

basic elements and controls with many adaptationoptions.

Using these, the user can quickly and

easily create attractive and high-quality visualiza

tion interfaces for widely varying applications in

the automation industry. State of the art visual

ization can be created using standard tools suit

from ABB AbilityTM Automation Builder.

Within the AC500 portfolio, the control panel

range CP600 can be used to display the integrated HTML5 WEB visualization.

ABB AC500 V3 OPC UA server Data connectivity

OPC UA server

Data connectivity

OPC UA, Unified Architecture, is a protocol for

information exchange for industrial communica

tion. This means that OPC UA is a standardized

vendor-independent Ethernet protocol, scalable

for a lean data access between a client and server.

OPC UA is widely adopted in many different

industries like automotive, food and beverage,

utilities and infrastructure.

OPC UA fulfills the requirements of IoT and

Industry 4.0. Security is established based on

certificates. AC500 V3 supports the OPC UA

services “Data access”, “User management” and

“Alarm and conditions”.

ABB AC500 MQTT is a TCP/IP messaging protocol

MQTT

Cloud connectivity

MQTT is a TCP/IP messaging protocol mainly

used for lightweight messaging to the cloud.

In the environment of MQTT, edge devices like

controllers act as clients and communicate with

a broker situated in the cloud.

They publish data based on events using topics.

Other clients like SCADA systems or monitoring

applications can subscribe to these topics and

receive data as they arrive. This enables the easy

and low-bandwidth connection of many devices.

AC500 V3 uses TLS encryption to establish secure

communication.

ABB AC500 Secure connectivity Remote units

Secure connectivity

Remote units

AC500 works as edge-gateway and is directly

connected to the cloud. Security is established

through TLS encryption.

• No additional gateway required

• Low latency

Application:

Small systems with non-critical data transfer.

Network security

Connection of the whole AC500 network to the

cloud using a separate gateway. Enhanced

security is provided through additional firewall

and/or VPN.

• Advanced level of security

• Easy integration of many edge devices

Application:

Large systems with many devices which need

higher protection.

ABB AC500 V3 PLC Enhanced connectivity and performance communication

Built-in communication

 • Two Ethernet interfaces for use as switches or  independent ports

 • Onboard Ethernet protocol as Ethernet IP

 • CANopen master interface, CAN2A/2B, J1939

 • KNX and BACnet

 • OPC UA server, OPC DA alarm and event

 • IEC 61850

 • IEC 60870-5-104 Telecontrol

 Reuse & compatibility 

 • Reuse with AC500 platform:- S500/S500-eCo I/O modules – Communication modules

 • Project conversion and code re-use

 Improved engineering and debugging

 • Professional version control with subversion

 • Application project management

 • Object-oriented programming

 • Optimized IEC 61131-3 editors

 • Offline simulation capabilities

Hitachi ABB Power Grid is a global technology leader

With this information, utilities are better able to achieve key objectives, including

 Cost-effectively manage asset health

 Effectively address identified risks

 Prioritizing repair and replacement decisions

 Implementing “what-if” analysis and contingency planning programs

Hitachi ABB Power Grid

Founded in 2020. Hitachi ABB Power Grid is a global technology leader with a history spanning nearly 250

years.

Headquartered in Switzerland, the company serves utility, industrial and infrastructure customers across

the entire value chain.

With expertise in emerging areas such as renewable energy integration, energy storage, electrified

mobility and smart cities,

Hitachi ABB Power Grid is well-positioned to help companies around the world transition to a smart and

distributed energy future.

Hitachi ABB Power Grid APM As ARC learned

As ARC learned, Hitachi ABB Power Grid’s APM solution is designed to provide asset health and

performance insights that

to help prevent critical failures while optimizing asset lifecycle costs.

The solution utilizes digital twin technology, integrating online data with existing historical data.

It can also connect from the substation to the cloud using state-of-the-art IIoT (Industrial Internet of

Things) connectivity technology,

enabling utilities to leverage their online and offline data to

Drive a smarter, condition- and risk-based approach to asset management. By combining data collection,

integration, visualization and analytics capabilities, the

utilities can gain new insights through a predictive, prescriptive and predictive view of their systems.

The solution complies with key industry standards such as ISO 55000 and PAS 55.

Hitachi ABB Power Grid APM helps utilities understand when faults are likely to occur and the

consequences of those faults.

Hitachi ABB Power Grid APM

Hitachi ABB Power Grid APM

New asset performance management capabilities that connect directly to digital

substations are expected to support all three priorities for the grid: high reliability, low cost and compliance.

However, developing a viable APM solution for the grid requires both significant domain

expertise for these types of assets, as well as an understanding of these assets as a system.

It also requires a thorough understanding of how these assets work together as a system.

Mathematical models based on first principles.

Simulating asset behavior in conjunction with operational statistics is a key approach to creating digital twins.

A digital twin refers to a dynamic digital replica of the actual physical asset

and how it interacts with the larger grid and operators.

A digital twin refers to a dynamic digital replica of an actual physical asset and 

how it interacts with the larger grid and the humans who operate and maintain it.

The digital twin can include the spatial geometry of the asset and its location in the grid,

as well as thermodynamic and electrical behavior.

APM, when applied effectively, can reduce OPEX and CAPEX based on predictive and prescriptive analytics,

resulting in operational cost savings and/or deferring capital investment requirements.

APM can also help utilities achieve compliance as outages are reduced.

Hitachi Energy Managing Grid Assets in the Digital Substation

Managing Grid Assets in the Digital Substation

So how can you control the grid in a way that improves reliability and keeps the cost of power low?

With limited capital budgets, the utilities must make choices related to long-term expenditures.

These choices include

 Considering all relevant factors, determining which projects minimize risk

 Determining which aging equipment assets can more cost-effectively reduce risk

 determining whether additional capital expenditures can be justified to regulators or other stakeholders.

Regulators or other stakeholders

 Determine the most efficient way to deploy resources during an outage

Process bus digital communication standards support interoperability between IEDs from different vendors and “digitize” modern substations.

When process bus devices are properly configured according to the IEC 61850 standard, they provide fast, reliable and secure communications that

to support device protection, remote monitoring and remote control.

Process buses can also provide control centers with situational awareness based on accurate and timely measurement data from all corners of the grid.

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