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ABB’s high voltage explosion-proof motors

Explosion-proof motors

ABB’s high voltage explosion-proof motors are designed to withstand the pressure

caused by an internal explosion without causing any damage.

Our explosion-proof motors are the safe choice for applications in potentially explosive atmospheres

where the most important specifications of the oil and gas industry are required.

Power range: up to 1.6 mw (7.5 MV)

Voltage range: up to 11 kV

Shaft height: IEC 355-500 (500-900)

Number of poles: 2-18

Cooling: IC411. IC416 (IC511. IC516)

Protection: IP55. up to IP66

Operation: DOL, VSD

Operating environment: Explosion-proof, explosion-proof for added safety

Core Applications.

Pumps, fans, blowers, compressors, centrifuges in hazardous areas for most industry applications.

ABB High Voltage Induction Motors Explosion-proof motors

ABB’s high voltage rib-cooled design motors set the benchmark for the industry,

delivering more watts per kilogram than has previously been achieved with rib-cooled motors,

which also allows for simple configurability and built-in maintainability.

Standards: IEC/NEMA

Power range: up to 2240 kW / 3000 HP

Voltage range: up to 11.5 kV

Shaft height: IEC 315-560/NEMA 5000-5800

Number of poles: 2-12

Cooling: IC411.IC416 / TEAC, TEFC

Protection: IP55. up to IP66

Operation: DOL, VSD

Operating environment: Safe area, Hazardous area

Core applications.

Pumps, fans, blowers, compressors, hoists, conveyors, extruders, mills, cutting, saws

ABB Endura AZ40 Oxygen Close Coupled Sampling System

Multiple sample filters and back-purging options

-Optional dual filtration system

-Fully programmable blowback

Close Coupled Sampling System

The sensor assembly is mounted on the process wall and the probe and filter assembly extends into the

process gas stream.

A pneumatic injector is used to draw a sample from the process stream and feed it to the sensor head.

Oxygen analysis is performed by an industry standard zirconia cell.

Carefully metered dilution air is added and then calibrated for COe before the high sensitivity

catalytic sensor is used to measure unburned combustibles.

The dilution air ensures a sufficient supply of oxygen to allow the COe sensor to function properly under

abnormal process conditions where extremely low combustion oxygen levels may occur.

The tightly coupled extraction system enables tight temperature and pressure control of the sensor and

sample gas.

This provides a stable background for target gas measurements, which improves the accuracy of the

measurements.

Flame arrestors are installed in the sampling path to prevent flashbacks during startup when the

combustible content of the process gas exceeds the Lower Explosive Limit (LEL), thus ensuring safe

operation.

Flashback is prevented if the combustible content of the process gas exceeds the Lower Explosive Limit

(LEL) during startup, shutdown, or process disturbances.

The sampling channel is kept hot to prevent acid gas condensation and corrosion.

ABB Endura AZ40 Oxygen and Carbon Monoxide Equivalent (COe) Analyzer Data

Data

Oxygen only or oxygen plus combustibles

-Improved combustion efficiency

-Burner fault identification

-Enhanced plant safety

Tightly coupled sampling system

-Integrated flame arrestor

-Stabilized sample temperature and pressure

-Heated sample path

Comprehensive Diagnostics

-NAMUR-compliant diagnostic symbols

-Supports predictive maintenance

-Fully documented diagnostic events

Automatic sensor calibration

-Fully programmable schedules

-Local triggering

-Accuracy checking

Process logging and trending of all measurements

Calculated values

-Oxygen and carbon monoxide equivalent (COe)

-Process temperature measurement

-Combustion efficiency calculations

ABB IRB 5710 Large Robot Key Benefits

Key Benefits

– TrueMove and QuickMove software for best-in-class motion control, shorter cycle times and improved

path accuracy.

– Faster speeds and shorter cycle times – faster than other robots and up to 25% faster than the IRB 6620

and IRB 6700.

– LeanID Integrated DressPack reduces cable wear and extends maintenance intervals.

– Rugged structural design extends uptime.

– Multiple mounting options allow for flexible production layouts.

– Operates in harsh environments – Foundry Plus protection available.

Primary Applications

– Electric vehicle battery module pickup, placement and high-precision assembly.

– Automotive primary component material handling and machine operations.

– General industrial material handling, machine handling, die casting and general high precision

applications.

Additional applications for process applications such as welding, cutting or dispensing will be released in

2023.

ABB IRB 5710 Large Robot for Material Handling

Flexible Production Layout

The IRB 5710 is available in a variety of mounting options, including floor, tilt, inverted,

and semi-shelf, to maximize flexibility in production layout design.

The IRB 5710 offers more mounting options than any other robot.

Casting Protection

The robot also includes superior harsh environment protection,

Foundry Plus, additional sealing protection against high levels of radiant or contact heat that

Ensuring higher availability, fewer failures and longer equipment life.

Optional protection devices protect the IRB 5710 from the harshest foundry environments.

Key Benefits

– TrueMove and QuickMove software for best-in-class motion control, shorter cycle times and improved

path accuracy.

– Faster speeds and shorter cycle times – faster than other robots and up to 25% faster than the IRB 6620

and IRB 6700.

– LeanID Integrated DressPack reduces cable wear and extends maintenance intervals.

– Rugged structural design extends uptime.

– Multiple mounting options allow for flexible production layouts.

– Operates in harsh environments – Foundry Plus protection available.

Emerson 1066 Liquid Analysis Fieldbus pH/ORP Transmitter

The terminals are listed below:

TB3 RTD INPUT TERMINALS: The leads of the 3-wire RTD should be wired as shown.

If a 2-wire RTD is used, the RTD return and RTD sense terminals must be jumpered

to avoid an open RTD sense wire warning.TB2 Reference Electrode and Solution

Ground: The reference electrode lead and its shieldand the solution ground lead

should be grounded as shown. If the sensor does not have a solution ground,

there are two options:

1. The reference voltage input and solution ground can be jumpered.

If this is done, the reference impedance will read a constant value of 0 kilohms.

2. The second method is to turn on the solution ground terminal and set the Reference

Impedance parameter (Reference Z) in the program menu (see Section 7.3.7) to High, 

thus turning off the reference impedance measurement.

If the solution ground terminal is left open without doing so, a high reference

impedance fault alarm will continue to sound.

TB4 Preamplifier Power: The power wire from the pH sensor or preamplifier in the junction box

is connected to this terminal to supply power to the preamplifier.

TB1 pH Electrode Input: The pH electrode lead and its shield are located on this terminal as shown.

Smart pH Sensor: The smart pH sensor has a ground wire (not to be confused with the solution ground wire)

that should be connected to the enclosure ground as shown in the power wiring diagram

Emerson 1066 Sensor Wiring Details

Sensor Wiring

Overview

Connect the correct sensor leads to the main board according to the lead locations

labeled directly on the main board.Rosemount Analytical SMART pH sensors can be connected

to the 1066 using either the integrated cable SMART sensor or a compatible VP8 pH cable.

After completing the wiring of the sensor leads, carefully route the excess sensor cable through the cable

gland.

Separate the sensor and output signal wiring from the loop power wiring.

Do not place the sensor and power wires in the same conduit or near a cable bridge.

Sensor Wiring Details

Sensor wiring should be done in the order shown above.

TB4 Preamplifier Power: The power wire from the pH sensor or preamplifier in the junction box

is connected to this terminal to supply power to the preamplifier.

TB1 pH Electrode Input: The pH electrode lead and its shield are located on this terminal as shown.

Smart pH Sensor: The smart pH sensor has a ground wire (not to be confused with the solution ground

wire) that should be connected to the enclosure ground as shown in the power wiring diagram

Woodward SECM70 control platform Applications

Applications 

The SECM70 control platform is suitable for a variety of applications including gasoline and

natural gas engines for power generation, forklifts, forklifts, and on-highway vehicles.

The SECM70 control system is programmed to meet the specific needs of prime movers and the loads they drive.

At the heart of the SECM70 control system is a powerful 32-bit ST SPC563M64 microprocessor running Woodward’s ControlCore operating system.

Application programming is done through Woodward’s MotoHawk application software tool.

MotoHawk is a rapid control system development tool that allows control engineers to quickly create

control software directly in Simulink diagrams and run it on any MotoHawk enabled electronic control module.

Working directly in the Simulink environment, application developers can turn application models into files

that can be programmed directly into Woodward production hardware in a single build step.

MotoHawk provides an advanced programming environment for users with control system expertise

but not necessarily specific embedded programming skills.

Once the application is generated and loaded into the SECM70 controller via the CAN port,

users can view variables and adjust controls using appropriate service interface tools such as Woodward’s ToolKit or MotoTune.

Connectivity to other devices, such as diagnostic tools, can be accomplished through additional CAN ports on the controller.

The required information flow can be programmed into the controller via MotoTune or ToolKit.

The SECM70 controller consists of a rigid printed circuit board that is attached to an aluminum housing with thermal adhesive.

It is then closed and sealed with an aluminum cover. Connection to the controller is made through

a single 70-pin automotive style sealed connector.

The controller can be mounted directly to the engine or frame using vibration isolators pre-installed on the controller or supplied separately.

Woodward PCM112-14 Small Engine Powertrain Control Module Features

Features and Functionality

Application programming is done on the PCM112 using Woodward’s MotoHawk application software

tool.

MotoHawk is a rapid control system development tool that allows control engineers

to quickly create control software directly in Simulink diagrams.

The software runs on any electronic control module that supports MotoHawk.

Working directly in the Simulink environment, application developers can convert application models

into files that can be programmed directly into Woodward production hardware in a single build step.

MotoHawk provides an advanced programming environment for users with control system expertise

but not necessarily specific embedded programming skills.

Once an application has been generated and loaded into the PCM112 controller via the CAN port, the

users can view variables and tune the controller using appropriate service interface

tools such as Woodward’s ToolKit or MotoTune.

Connections to other devices (such as diagnostic tools) are accomplished

through other CAN ports available on the controller.

The required information flow is programmed into the controller via MotoTune or ToolKit.

The PCM112 controller consists of a rigid printed circuit board that is attached to an aluminum enclosure

using thermally conductive adhesive and then closed and sealed with an aluminum cover.

Connections to the controller are made via three automotive style sealed connectors.

The controller can be mounted directly to the engine or frame using vibration isolators.

The 8923-2241 includes the 1751-6685 module and mounting kit.

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