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Emerson RSTi-EP I/O High Density Simple Maintenance

Simple Maintenance

RSTi-EP lays a strong foundation for installation, machine

commissioning and service applications with robust and

easy-to-use signal connection components. LEDs on the

module and each channel help operators to quickly and

easily determine I/O health and quickly diagnose any

system failures.

Intutive Integration

The RSTI-EP features outstanding performance and

response time, with the high-speed system bus reading

up to 256 DI/ DOs in 20 microseconds. It offers intuitive

I/O mapping for quick and easy integration into

your control application, as well as maximum power

reserves for future applications. RSTi-EP features faster

backplane speeds than the original RSTi I/O and perfectly

responds to growing complexity in machine and factory

automation thanks to powerful flexibility and a consistent

user interface.

Emerson RSTi-EP I/O High Availability

High Availability

With the PNS101 network adapter, RSTi-EP supports

PROFINET System Redundancy (PNSR). This enables

synchronized independent controllers to service the I/O

and transition from active to back-up controller without

interruption. With controllers and processes resilient

from physical disruption, you can consider unplanned

downtime a thing of the past.

A single row connection level

facilitates wiring, installation, and service. Separate power

supplies for inputs and outputs reduce the number of

power feed modules needed and save space; additionally,

specific sections can be activated or deactivated without

affecting production thanks to the independence of the

input and output power busses.

Emerson PACSystems™ RSTi-EP I/O Plug and Play Installation

Plug and Play Installation

Consistent I/O cabling interfaces make installation faster

and more reliable. Color-keyed connectors allow for

fewer cabling errors and noticeably shorter installation

times. Better still, no tools are required for installation or

removal of I/O wiring connectors, saving time and effort.

Entire machine modules can be cabled and transferred

into production through a streamlined commissioning

process. Bulk swing-arm kits are available to enable cable

pre-assembly, offloading repetitive tasks for your team

during panel assembly.

A single row connection level

facilitates wiring, installation, and service. Separate power

supplies for inputs and outputs reduce the number of

power feed modules needed and save space; additionally,

specific sections can be activated or deactivated without

affecting production thanks to the independence of the

input and output power busses.

Emerson RSTi-EP I/O Remote, Real-time Diagnostics

Remote, Real-time Diagnostics

With the RSTi-EP’s integrated web server and advanced

diagnostics, failures in the system can be identified

remotely, eliminating the need to travel to the machine,

saving both time and money. The web server lets the

operator view diagnostic faults and upgrade firmware

over the web– simplifying start up, increasing availability

and productivity without the need for additional tools or

software. Additionally, actions can be taken within the

application feeding off of the diagnostic information. It

is simple to prioritize service trips as critical or routine

maintenance without stepping out of the control room.

The innovative RSTi-EP I/O is a powerful combination

of clean layout, high density, and small footprint. It

can accommodate up to 64 modules and 1024 I/O

points per drop, while its 11.5 mm I/O slices maximize

limited cabinet space. By adopting the most compact

I/O system on the market, it’s possible to incorporate

smaller cabinet sizes into user-friendly system designs.

You can even eliminate external components by using

optional potential distribution modules to provide

easy connections to input power, output power, and

functional earth.

Emerson RSTi-EP I/O Higher Performance in Half the Space

Higher Performance in Half the Space

The innovative RSTi-EP I/O is a powerful combination

of clean layout, high density, and small footprint. It

can accommodate up to 64 modules and 1024 I/O

points per drop, while its 11.5 mm I/O slices maximize

limited cabinet space. By adopting the most compact

I/O system on the market, it’s possible to incorporate

smaller cabinet sizes into user-friendly system designs.

You can even eliminate external components by using

optional potential distribution modules to provide

easy connections to input power, output power, and

functional earth.

The web server lets the operator view diagnostic faults and

upgrade firmware over the web– simplifying start up,

increasing availability and productivity without the need

for additional tools or software. Additionally, actions can

be taken within the application feeding off of the diagnostic

information. It is simple to prioritize service trips as critical

or routine maintenance without stepping out of the control room.

Emerson PACSystems™ RSTi-EP Smarter Architecture

Smarter Architecture

Today’s connected machines require innovative, high

performance control systems that minimize unplanned

downtime and increase productivity and efficiency.

RSTi-EP combines powerful technology and a modular,

compact form factor to deliver higher performance and

maximized productivity in today’s connected automation

systems. The RSTi-EP remote I/O system is well suited

for Industrial Internet enabled applications. It features

an extended operating temperature range, enhanced

diagnostics, plug-and-play connectivity and high channel

density– all designed to simplify machine design and

maintenance. Advanced diagnostics make RSTi-EP ideal

for remote applications, especially those where I/O can be

difficult to reach. RSTi-EP I/O is easily expandable, so you

can adapt and extend coverage as your system evolves.

GE 151X1235DB15SA03 Control Hardware

Control Hardware

The 151X1235DB15SA03 EX2100e regulator system is available in multiple configurations to

provide control flexibility for thyristor and regulator systems.

For small regulator systems, two pulse width modulation (PWM) power converter modules

use insulated gate bipolar transistors (IGBTs) to provide up to 35 A or 120 A nominal output.

These systems can support the following applications:

• Saturated current transformer/power voltage transformer (SCT/PPT) regulators

• Brushless exciter regulators

• Direct current (dc) rotary exciter regulators

In SCT/PPT regulator and dc rotary exciter regulator applications,

the EX2100e regulator system can reduce the effects of exciter time constants.

It combines direct measurement of the generator excitation voltage and excitation current to improve

response to system transients.

The architecture is a single control with a single power control module (PCM) or dual control with dual

PCMs,and includes a customer interface subsystem, optional diagnostic local operator interface (touch

screen),optional control operator interface (COI) remote touch screen interface, control power input

module, and PCM.

The PCM consists of a bridge interface subsystem, power bridge, optional AC and DC filtering networks,

and AC (ac) and/or DC isolation devices. To expand input and output (I/O) capabilities, VersaMax® or

Mark* VIe Control IONet I/O modules can be added.

GE Excitation control unit system 151X1235DB15SA03

Excitation control unit system 151X1235DB15SA03

151X1235DB15SA03 EX2100e excitation control regulator system is GE’s latest advanced control system

for steam, gas or hydroelectric generators, suitable for new units and modified units.

Control hardware and software design are closely coordinated with

GE’s system and control engineering to ensure a true system solution.

Integration between the excitation control system, turbine control system,

static start control system, integrated control system (ICS) and human machine interface (HMI) is

seamless.

For stand-alone retrofit applications, integration with the customer’s distributed control system (DCS) is

supported via serial or Modbus® Ethernet.

This document is specifically for the application of the 35 A and 120 A (nominal) series EX2100e control

regulator systems.

Control Hardware

The 151X1235DB15SA03 EX2100e regulator system is available in multiple configurations to

provide control flexibility for thyristor and regulator systems.

For small regulator systems, two pulse width modulation (PWM) power converter modules

use insulated gate bipolar transistors (IGBTs) to provide up to 35 A or 120 A nominal output.

These systems can support the following applications:

• Saturated current transformer/power voltage transformer (SCT/PPT) regulators

• Brushless exciter regulators

• Direct current (dc) rotary exciter regulators

ABB M3V4-1/0-0 64122088 Input and output module

Product Features

Advanced control algorithm: The M3V4-1/0-0 64122088 main control interface board adopts

advanced control algorithm,which can realize precise excitation control and regulation to ensure the

stable operation of the motor.

This precise control capability helps to reduce energy consumption and improve energy efficiency.

High reliability and durability: The interface board is manufactured with high-quality materials and strict

production processes,and has extremely high reliability and durability.

It can operate stably in various harsh environments and withstand challenges in fields such as industrial

automation.

PCB module M3V4-1/0-0 64122088

M3V4-1/0-0 64122088 Input and output module

Analog module M3V4-1/0-0 64122088

M3V4-1/0-0 64122088 main control interface board is an important product in the ABB series.

It is used in a wide range of applications such as industrial automation, process control,

power generation, robotics and manufacturing.

This interface board is known for its high performance, high reliability and flexibility,

and can meet the needs of various complex industrial environments.

Emerson IC694BEM320 I/O Link Interface Module

PACSystems controllers and Series 90 PLCs equipped with an I/O Link Master Module.

An I/O Link Interface Module occupies one module slot in an

RX3i backplane.  It can be installed in any available backplane slot.

The maximum number of I/O Link Interface Modules that can be

installed in the backplane depends on the power that is available

from the power supply.  To determine the exact number of

modules allowed in your system, see the information on power

supplies in chapter 3.

Usually, when there are multiple I/O Link Interface Modules in the

same RX3i system, they are on separate I/O Links.  However, it

is possible to have more than one I/O Link Interface Module in

the system connected to the same link, if that suits the needs of the application.

Module Description

The module’s front cover is removable. A jumper plug inside the front cover is used to set up the

module as a 32–point or 64–point I/O module.

Serial Ports

The front of the module has two 20–pin connectors that are used to attach the I/O Link cable.

One connector is for the cable to the previous device on the link––either the master or another

slave. The other connector is for the cable to the next slave on the link, if there is one.  See the

RX3i I/O Link Modules User’s Manual, GFK-2358 for more information. Signal levels are

RS422/485 compatible.

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