Month: August 2025

Overview

The SD Series HPC800 controller is a high-performance,

high-capacity process controller that is used to support

the plant’s total control requirements, from discrete and

continuous, to batch and advanced control applications.

The HPC800’s controller environment executes demanding

process control applications that are both data and program

intensive. Redundancy options are available at all levels

of control, I/O and communication, resulting in maximum

flexibility and availability.

Along with a range of I/O options, the HPC800 delivers

powerful, versatile and scalable automation solutions for

plant applications of all sizes.

Simultaneously, the HPC800 connects to DIN style I/O

modules and traditional Rack I/O modules. Intelligent I/O

devices such as smart transmitters, actuators, intelligent

electronic devices (IEDs), and third-party PLCs are easily

integrated through industry-standard fieldbuses and

networks. Each device’s resident information can be used

in control strategies and higher-level applications in order to

produce tighter and more reliable process control solutions.

Included in Symphony Plus is a comprehensive suite of

standards-based control hardware and software that meets

the requirements of total plant automation. SD Series

HPC800 represents the newest addition to the S+ Control

family. HPC800 control-based system solutions feature

modular DIN-rail packaging; a flexible, high-performance Fast

Ethernet-based plant network; intelligent electrical and field

device integration; PROFIBUS and HART communication

protocols; integrated turbine control; an efficient, easy-to-use

engineering tool, and a state-of-the-art HMI workplace.

Together, HPC800’s technology enhancements meet the

present and future needs of the power generation and water

industries. HPC800 control-based solutions lower system

installation and maintenance costs through their smaller

footprint, reduced field wiring, simplified and repeatable

engineering, shorter project schedules, tighter and more

reliable process control, and greater visibility of plant

operations to all users of plant data.

Symphony® Plus is the new generation of ABB’s widely acclaimed

Symphony family of distributed control systems – the world’s most

widely used DCS in the power generation and water industries.

In all, there are more than 6.500 Symphony DCS installations

in operation all over the world, more than 4.500 of which are in

power and water applications.

No other automation platform has such a long field record

and large installed base in power and water applications

as Symphony. For more than 30 years, ABB has evolved

this family, ensuring that each new generation enhances its

predecessors and is backwardly compatible with them – all in

accordance with ABB’s long-held policy of ‘Evolution without

obsolescence.’

protocols; integrated turbine control; an efficient, easy-to-use

engineering tool, and a state-of-the-art HMI workplace.

SPC800 supports up to 30.000 Function Blocks, 1000

hardwired IO, and up to 8 remote IO links. SPC800 is capable

of executing closed-loop control logic for up to 5000 process IO in

less than 250 msec.

SPC800K02 is a horizontal row mount, redundant controller kit

that includes: 2x SPC800 modules + 1x MB710 base + 2x TER810 bus

terminators.

Features and benefits

• SIMPLE: SPC800 controllers provide time proven solutions optimized for processed control

• SCALABLE: SPC800 is optimized for medium-sized control applications of up to 5000 process I/O

• SEAMLESS: SPC800 controllers connect directly to SD Series IO over the redundant HN800 IO bus

• SECURE: S+ systems using SPC800 controllers have been certified to Security Level 1 as defined by

IEC 62443

• SPC800 controllers are configured by the S+ Engineering Tool Suite

• SPC800 hardware is designed for optimum communication connectivity (Ethernet, PROFIBUS DP,

IEC 104. etc.)

The SD Series SPC800 are the newest additions to the Symphony

Plus controller family. SPC800 controller features include; a

modular high-density design, low energy consumption, flexible

DIN-Rail column or row mounting, and extreme operating

temperature range (-40 to +70 °C).

The SPC800 controllers also are high-performance process

controllers that support all types of control requirements including

discrete, continuous, sequential, and advanced control

applications. SPC800 controllers are capable of executing control

applications that demanding in terms of both data and computations.

The mounting bases of the SPC800 controllers have (4) RJ45

Ethernet ports PN800A and PN800B for connection to the PN800

Plant Network, EN 2A for connection to an optional SNTP network

that provides precise time synchronization, and EN 2B for

connection to MODBUS TCP networks.

Flexibility – reliability – safety

The Cyberex® RPP with ABB ProLine panelboard provides a flexible, reliable, and safe

solution for electrical distribution on the data center floor. The RPP’s integral

panelboard features touch safe, plug-in branch circuit breakers, designed for the

most mission critical applications.

The ABB circuit breakers are current limiting

branch breakers and provide the highest level of

protection for sensitive downstream IT loads and

the mitigation of arc flash hazard for workers.

Along with providing superior short circuit current

protection, these current limiting breakers are

easily coordinated with upstream ABB circuit

breakers, helping to eliminate the risk of cascading

faults and unnecessary outages to critical loads.

Flexibility and future proofing are also inherent

benefits of the RPP. The panel’s touch safe plug in

breakers allow for quick changes or replacement

with minimal impact to the rest of the system. The

RPP allows system owners to design in provisions

to replace branch breakers and increase protection

as their power demands increase on the rack.

Proper foresight may allow system designers and

data center owners to build in electrical

infrastructure to support IT refreshes without the

need for extended downtime.

Product features

•   Panelboard options: Up to 240V, up to 400A, up

to 168 circuits – panelboards by ABB or GE

•   Input connections: main lug only or main circuit breaker

•   Top or bottom entry – 24″ cabinets are bottom

exit only and 38″ cabinets are top/bottom exit

•   Multiple input capability and traditional

configurations – up to 4 sources, 4 panelboards

and 4 main circuit breakers

•   Multiple footprint options – sizing as small as a 2′

x 2′ square raised floor tile

•   Circuit management system provides enhanced

power data collection

•   Remote monitoring interface to building

management system

•   Welded frame door, door-in-door hinged dead front

•   Optional seismic rated floor stands available

•   Optional integrated IR port solutions to identify potential system issues

With constantly evolving demands and the increasing need to store critical information,

data center systems continue to be pushed to their limits. Industry dependence on the

continuity of service dictates heightened electrical system requirements kept online by

multiple sources of conditioned power. The method for power distribution and circuit

protection within a data center must also be taken into consideration as a key factor in

system uptime.

The RPP

ABB is an innovative leader in critical power

switching and distribution, provides its customers

with the most advanced RPP lineup in the industry.

Cyberex RPPs utilize technology leading circuit

protection components and a wide array of

advanced circuit management options. Multiple

frame options are available to fit the footprint and

access parameters for your data center needs.

The Cyberex family of remote power panels (RPPs)

provides power distribution solutions designed to

manage the most mission critical of applications.

Inherent design benefits including: current

limitation, selective coordination, safety, and

reliability have become the standard in Cyberex

RPPs and should be demanded as a standard in all

your critical distribution systems.

Improved sustainability through

with high-efficiency, DOE 2016

compliant transformers and revenue

grade metering accuracy down to the

sub-feed or branch circuit level to

provide users the visibility required

to optimally balance loads and

maximize utilization.

Front access only design enables

better fit and optimal usage of

valuable white space through

elimination of side or rear clearances

for all configurations.

Compartmentalized design helps

minimize exposure to potential arc

flash events and ensures routine

services can be conducted quickly

and safely without exposure to

hazardous voltage.

Key applications

– Data centers

– Healthcare facilities

– Financial institutions

– Colleges/Universities

Introduction

ABB TruFit 400 – 800kVA PDU is a three-phase power conditioning unit for distribution of computer grade power to

data processing equipment and other critical loads.  Equipped with DOE 2016 compliant, high-efficiency

transformers and an innovative metering/monitoring system, the TruFit PDU reliably provides clean power to criticalloads.

Key features and benefits

SACE Tmax XT breakers provide true

reliability through extreme breaking

capacity in compact frames ensuring

safe and reliable interruption of faults.

Innovative, centralized monitoring

solution with optional integrated

thermal monitoring provides a more

holistic view of equipment health/fitness.