Month: August 2025

Develop and Test Real-Time Applications

The A3200 Motion Composer Suite includes a powerful

environment for real-time developers. With the 

Motion Composer IDE you can develop, debug, and deploy

real-time application code to the controller. The Motion

Composer IDE can connect to a “virtual controller” and simulate

your application in a virtual mode. This is a powerful development

feature that allows engineers to prove-out complex processes.

For developers who aren’t working at the real-time level and

prefer a standard programming language, the controller can be

accessed via .NET, C, and C++ libraries; a REST API; a MATLAB

library; and LabVIEW VIs.

Tune and Optimize Your Process

Optimize motor setup and servo performance with the Digital

Scope’s optimization tools. Ensure your motor is phased and

commutating correctly and that the encoder is optimized for

performance. Continue to optimize by evaluating the servo loop

and using powerful loop shaping tools to maximize performance.

Or take the easy route. Use Aerotech’s EasyTune one-button

servo optimizer that makes tuning simple.

Connect and Go

The A3200 Platform makes setting up your motion control

solution easy. Quickly set up drives, motors, and stages with the

Configuration Manager application. This is one of the several

tools integrated in the Motion Composer Suite that makes

your team fast and effective. Team members work together to

quickly develop a new solution or they can work from an existing

configuration with advanced parameter importing and exporting tools.

Setting up process automation is also quick and easy. The A3200

Motion Composer Suite has integrated tools for configuring an

EtherCAT, PROFINET, or Modbus Fieldbus network. Fieldbus

I/O and expandable I/O on Aerotech drive hardware is directly

accessible within the AeroBasic real-time programming language.

Mechanics and Controls Under One Roof

Aerotech knows what software features are needed to drive

performance. We have learned it from our engineering and

manufacturing team living under one roof since 1970.

Not only do we design and build precision stages and controls in

the same building, but we test and validate customer applications

using a “system” approach. The A3200 software tools are

designed to enable meeting those system specifications. As a

company locked into the precision mechanics market, our software,

controls, and drives continuously evolve to meet those demands.

 The suite includes the following applications:

• A3200 Configuration Manager

• A3200 Motion Composer IDE

• A3200 Digital Scope

• A3200 Status Utility

Комплект синтезатора движений Aerotech SOFTWARE A3200

One Software. Many Solutions.

The A3200 Motion Composer Suite is the development solution

your team needs. Part of the Automation 3200 machine and

multi-axis motion control platform, the Motion Composer suite

allows your team to deploy complex automation solutions. The

suite includes the following applications:

• A3200 Configuration Manager

• A3200 Motion Composer IDE

• A3200 Digital Scope

• A3200 Status Utility

Комплект синтезатора движений Aerotech SOFTWARE A3200

The A3200 software tools are designed to enable meeting those system specifications.

As a company locked into the precision mechanics market, our software,

controls, and drives continuously evolve to meet those demands.

System Integration Made Easy

The A3200-iPC works right out of the box, greatly reducing

integration hours spent on your machine build. All Windows

10 optimizations, bios settings, and installation settings for

A3200 are handled by the professionals at Aerotech, greatly

reducing the burden on your development team.

Fieldbus Support

Communicate with EtherCAT or PROFINET I/O devices with

an optional universal dual-port Ethernet adapter. A real-time

enabled Ethernet port can also be installed to communicate

with intelligent cameras and other peripherals through

Modbus®/TCP.

PRODUCT HIGHLIGHTS

One vendor, simple selection, easy integration

A stable platform—embedded roadmap industrial PCs

running Windows 10 LTSB

HyperWire™ fiber optic bus easily integrates with A3200 fiber optic drives

Form factor to match Aerotech’s hardware product offering

Intel® CORE™ i7 processor

HMI packages available

Optional EtherCAT™ and PROFINET™ interfaces

512 GB solid-state disk drive

Solutions Not Problems

The PC is the heart of your industrial control system. Picking

the right industrial PC has risk associated with it. Why create

a problem Instead, invest in a solution. The A3200-iPC intelligent

industrial PC is a factory-optimized PC for high-performance

A3200 control systems. Built off of embedded roadmap

industrial PCs and running Windows 10 Long-Term Service

Branch (LTSB) operating system, the A3200-iPC is the stable,

reliable, high-performance PC you’ve been looking for.

All A3200-iPC products are shipped with a fully tested and

verified installation of Aerotech’s A3200 motion controller.

Aerotech’s lineup of industrial PCs include 1U rack mount PCs,

4U rack mount PCs, and Desktop PCs.

Интеллектуальный промышленный компьютер Aerotech A3200-iPC

System Integration Made Easy

The A3200-iPC works right out of the box, greatly reducing

integration hours spent on your machine build. All Windows

10 optimizations, bios settings, and installation settings for

A3200 are handled by the professionals at Aerotech, greatly

reducing the burden on your development team.

Suite Engineering Software

Aerotech’s A3200 Motion Composer Suite is a feature-rich

engineering software package. This software allows each member

of your design team to contribute in setting up the controller and

networked drives as per your application’s requirements.

Simply connect to the controller using the Motion Composer

Suite. Then use several user-friendly tools to set up each control

loop on the drive and the controller-specific parameters.

Programming for Performance

The A3200 Motion Composer Suite includes the Motion Composer

IDE — a feature-rich programming environment for developing

real-time application code. The Motion Composer IDE allows you

to quickly build, debug, load, and run real-time application code

on the controller.

Extended Architecture with Fieldbus Support

EtherCAT I/O and PROFINET I/O are each tightly integrated into

the A3200 automation machine controller. With the simple

addition of Hilscher PCIe card, either EtherCAT or PROFINET I/O

devices can be configured and mapped with meaningful I/O tag names. 

WAGO I/O is tightly integrated into the A3200 automation

machine controller and devices can be connected to a PC via a

standard Ethernet port. Modular devices can be stacked together

as needed and can be configured and mapped with meaningful

I/O tag names. These tags are directly available for use in the

AeroBasic™ programming language and throughout the Motion

Composer Suite.

Set up Your Controller with the Feature-Rich Motion Composer

Our controller enables the system’s high performance because it

manages a distributed control architecture. Whereas centralized

control architectures close the servo and current loops on a

central controller, the Automation 3200 platform closes the

position, velocity, and current loops on each individual network

drive (Ndrive), avoiding processing bottlenecks. The A3200 SMC

uses a real-time operating system that runs with higher priority

than Windows®. The PC executes programs and sends the

position commands to the Ndrive via the IEEE-1394 (FireWire®) or

HyperWire glass-optical-fiber high-speed serial bus.

A3200-iPC Industrial PC

The A3200 SMC is available pre-installed and optimized on

the Aerotech A3200-iPC industrial PC. This PC is fully tested

and optimized. The A3200-iPC is ready to work right out of the

box, allowing fast integration of your value-added process. Get

more information including specifications, CADs, and ordering

information on our A3200-iPC web page.Aerotech MACHINE CONTROLLERS A3200 SOFTWARE-BASED

More Than Just Motion

Modern machines do more than move. Vision systems, robotics,

laser control, sensor integration, and much more must come

together to control complex automation solutions.

The A3200 software-based machine controller (SMC) runs directly

on an industrial PC, side-by-side with other automation control

systems, requiring no additional hardware.

Aerotech Machine Controller A3200 Программное обеспечение Тип 2

Flexible, High-Performance System Architecture

The A3200 SMC is a controller capable of managing a network

of up to 32 axes of motion without sacrificing performance.

With a wide offering of drive hardware, each axis of motion

can be either a servomotor, stepper motor, voice coil motor,

galvanometer motor, or piezoelectric actuator. The controller is

high performance — producing native trajectory rates of up to 48

kHz without sacrificing other performance criteria.