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ABB TCC300 Digital Tapchanger Control

Features

− Front‑Panel Voltage Reduction 1 & 2 Inputs as well as (Bi nary) inputs (3 Steps Total)

− Neutral Position Detect (Binary) and Counter

− Counter Input (Binary) for Regulator applications/Complete

Sequence Input for Transformer applications

− Seal‑in/Switch Status Input (Binary)

−Motor Seal‑In Block/Alarm

− Non‑Sequential/SCADA Block Input (Binary)

− Seal‑in Output (Cooper Applications)

− COM1 (top), RS‑485 and Fiber Optic Port (ST and V‑pin con

nectors available with 62.5 and 200 micro fiber supported)

− COM2 (top), RS‑232 and optional Bluetooth® (user select

able if Bluetooth is installed)

− Communication Protocols include DNP3.0. MODBUS® and

IEC 61850 (IEC 61850 only available with optional ethernet port)

− Key Smart Flash SD Card Slot supporting SD and SDHC SD cards

− Smart Flash SD Card can be linked to one or multiple con

trols providing a physical security “Key” which provides Level

2 User Access to the control when the SD Card is inserted

for settings manipulation

− Supports Station and Feeder Level DNP addressing in addi

tion to individual addressing for Smart Grid applications

−One pushbutton access to user configurable Wakeup screen

for manual data recording with Smart Flash SD Card saving feature

− Power Quality which consists of:

− Sequence of Events Recorder (132 events)

− Data Logging

− Harmonic Analysis

−Oscillography

− CBEMA monitoring to detect sags and swells and trigger

data collection and alarming functions

− TapPlot® Oscillograph Data Analysis Software

− Individual Tap Wear Alarm

− Run Through Neutral, Automatic reversing switch swiping

− Remote Voltage Bias

Note: All brand or product names appearing in this document

are the trademark or registered trademark of their respective holders.

ABB TCC300 Features

Features

The TCC300 includes the following features and can be used for

LTCs or regulators where SCADA communications are desired.

− Adjustable Bandcenter

− Adjustable Bandwidth

− Adjustable VAr Bias (Step and Linear Methods)

− Line Drop Compensation, R, X and Z Compensation with ±72 Volt range

− Time Delay, Definite and Inverse

− Intertap Time Delay

− Four Settings Profiles

− Selectable Outputs, Continuous or Pulsed

− Reverse Power Operation with eight control selections includ

ing a distributed generation mode and Smart Reverse Power

Operation with two Auto Determination modes

− CT to VT Phasing Correction

− Real‑Time Metering of measured and calculated parameters (Single/Three‑Phase)

− Demand Metering with selectable time interval

− Drag Hands Operation

− Adjustable Line Overcurrent Tapchange Inhibit

− Voltage Limits

− Tap Position Limits

− Auto Runback (due to overvoltage)

− Auto Runup (due to undervoltage)

− Three independent Voltage Reduction Steps

− Smart Voltage Reduction

− Fast Voltage Recovery

− Sequential and Non‑Sequential Operation

− VT Ratio Correction

− Self‑Test Alarm Output Contacts

− User Programmable Alarm Contacts

− Tap Position Knowledge by:

− Contact KeepTrack™

− Shaft Coupled KeepTrack™

− Resistor Divider KeepTrack™

−Motor Direct Drive KeepTrack™

−Operations Counter

− Resettable Operations Counter

− Tap Position Record

− Auto/Off/Manual Switch Status via SCADA

− A or B Regulator Type Selection

− Control Voltage Input

−Motor Power Input

− Source Voltage Input

− Line Current Input

− Raise Output

− Lower Output

−Motor Current Profiling

− Up to 30 unique 15 character User Access Codes (Level 1 or Level 2)

− 20 Character by 2 Row LCD or optional Vacuum Fluorescent Display

− “Hot Buttons” provide quick access to setpoints, configura tion and communications

− TCC600 Communications Software

− Adapter Panel Auto/Manual Switch Manual control outside of microprocessor

− Front USB 1.1 Communications Port

− External Inhibit of Auto Tapchange

− Circulating Current Input with Circulating Current, optional

∆VAR® Paralleling Methods including Peer to Peer ∆VAR

− Paralleling, and optional Master/Follower (peer to peer) Paral leling (requires Ethernet)

− Front Panel LEDs for Out‑of‑Band Raise, Out‑of‑Band Lower,

Reverse Power Flow Rev Pwr Detected, ALARM in effect,

Voltage Reduction V/RED in Effect, CPU OK, Auto Operation

Block MANUAL, SCADA Control blocked LOCAL and Com1 TX and RX

ABB Digital Tapchanger Control TCC300 Benefits

Digital Tapchanger Control for transformers and regulators

The TCC300 is a dedicated controller for metering,

monitoring, and operational control of step-voltage load tap

changers. The TCC300 is a microprocessor-based package

suitable for substation transformers with on-load tap

changers. The TCC300 can be easily integrated to replace

electromechanical on-load tap changer controllers or for

new installations requiring state-of-the-art controllers.

The TCC300 provides reliable operation with expanding

capabilities such as means to address distributed

generation and cyber security requirements.

Benefits

− Adapter panels to retrofit popular industry tapchanger controls

− USB 1.1 Communications Port for quick field‑updatable programming

− Smart Reverse Power detection/operation with VT configura

tion for source and load sides

− Demand metering/Data Logging with Date/Time Stamp (Single/Three‑Phase)

− Harmonic Analysis

− LDC with R & X or Z‑compensation

− SCAMP (SCADA Controllable Auto/Manual Pushbutton)

Adapter Panel Auto/Manual Switch State can be changed by

a SCADA command

− Sequence of Events Recording

− SCADA HeartBeat

− Smart Flash SD Card

− Source PT Voltage Input

− CBEMA Monitoring

− VAr Bias for downstream coordination with capacitor controls

− Tap position knowledge by four KeepTrack™ methods

− Transformer paralleling by circulating current, Master/Follower

(peer to peer) circuitry, or ∆VAR® methods

− LCD display (rated –20 to +70 degrees Celsius) or Vacuum

Fluorescent display optionally available (rated ‑40 to +80

degrees Celsius)

− Optional Control Power Backup Input for Fiber Optic commu

nication loop‑through

− DNP3.0. MODBUS® and IEC 61850 Communications Protocols available

− Optional Ethernet RJ45 or Fiber Optic Ethernet

ABB REG630 has been designed to be the main protection for synchronous generators

Application

REG630 has been designed to be the main

protection for synchronous generators, offering

full protection during start-up and normal run

for both the generator and the prime mover.

The comprehensive generator management relay

is typically used in small and medium-sized diesel,

hydroelectric, combined heat and power (CHP),

and steam power plants. REG630 offers one

predefined configuration, intended for directly

connected generator sets. REG630 has been extended with low-voltage

ride-through, reactive power undervoltage and

voltage vector shift protection to further ensure

grid stability and reliability, and thus avoid grid

collapse. The low-voltage ride-through protection

allows monitoring of distributed generation

during low-voltage fault ride-through, in order

to determine whether and when to disconnect,

for instance, a solar or wind farm from the grid.

Also the reactive power undervoltage protection

does the same but specifically at the grid

connection point, whereas the voltage vector

shift protection detects islanding from the grid.

An optional RTD/mA module offers eight

analog RTD or mA measuring inputs and four

mA outputs. The RTD and mA inputs can be

used for temperature measurement of generator

bearings and stator windings, thus extending the

functionality of the thermal overload protection

and preventing premature aging of the generator

windings. They can also be used for measuring

the ambient air or coolant temperature. The four

mA outputs can be used for transferring freely

selectable measured or calculated analog values

to devices provided with mA inputs.

ABB Generator protection and control REG630

Generator protection and control REG630

REG630 has been designed to protect small and medium-sized power generators

and power generator-transformer blocks in utility and power distribution systems.

Product highlights

• Extensive range of protection functionality

for both synchronous generators and

interconnection points of distributed

generation units

• Extensive generator protection with 100%

stator earth-fault, generator differential

and underexcitation protection

• Advanced interconnection protection fulfilling

the latest grid codes for higher grid stability and reliability

ABB REM630 Product highlights

Motor protection and control REM630

REM630 has been designed to protect medium-sized and large asynchronous

and synchronous motors in the manufacturing and process industry.

Product highlights

• Motor protection both during motor start-up

and normal run, with protection and fault

clearance also in abnormal situations

• Extensive motor protection for medium-sized

and large asynchronous and synchronous

motors requiring differential protection

• Extensive motor supervision capabilities via

RTD and mA measurements

ABB Relion® 630 series Feeder Motor protection and control REM630

Application

REM630 has been designed to be the main

protection for both asynchronous and

synchronous motors and their drives, offering

full protection during motor start-up and normal

drive operation. The comprehensive motor

management relay is typically used with circuit

breaker and contactor-controlled, medium-sized

and large motors with varying load in drives such

as pumps, fans, compressors, mills and crushers.

REM630 offers two predefined configurations,

of which one is intended for medium-voltage

asynchronous motor applications and the other

for asynchronous and synchronous motor

applications requiring differential protection.

An optional RTD/mA module offers eight

analog RTD or mA measuring inputs and four

mA outputs. The RTD and mA inputs can be

used for temperature measurement of motor

bearings and stator windings, thus extending

the functionality of the thermal overload

protection and preventing premature aging

of the motor windings. They can also be used

for measuring the ambient air or coolant

temperature. The four mA outputs can be used

for transferring freely selectable measured

or calculated analog values to devices provided

with mA inputs.

ABB RET630 Product highlights

Transformer protection and control RET630

RET630 has been designed to protect power and step-up transformers

in utility and industrial power distribution systems. RET630 is also ideal for

transformer bay control.

Product highlights

• Extensive range of protection and control

functionality for two-winding HV/MV power

transformers, including advanced and fast

differential protection with high inrush stability

• Support for various neutral earthing options,

matching either high-impedance or numerical

low-impedance restricted earth-fault principles

• Automatic voltage regulation of power

transformers with a motor-driven on-load tap-changer

ABB Transformer protection and control RET630

Application

RET630 has been designed to be the main

protection and offer full protection for

two-winding power transformers. The

comprehensive transformer management

relay offers two predefined configurations,

of which one is intended for two-winding, high

and medium-voltage (HV/MV) transformer

applications not requiring restricted earth-fault

protection, and the other for such applications

requiring it.

Hot spot and aging rate monitoring is

introduced, which allows calculating the hot

spot temperature of the transformer winding

and the momentary aging rate. As a result,

the impact of thermal stress on the lifetime

of the transformer can be determined.

RET630 also features an integrated voltage

regulator. The voltage regulator allows automatic

and manual voltage regulation of power

transformers with a motor-driven on-load

tap changer.

An optional RTD/mA module offers eight analog

RTD or mA measuring inputs and four mA

outputs. The RTD and mA inputs can be used for

measuring the oil temperature at the bottom and

top of the transformer tank and the ambient

temperature, thus extending the functionality of

the thermal overload protection and preventing

premature aging of the transformer windings.

The RTD and mA inputs can also be used for

tracking the position of the on-load tap changer.

The four mA outputs can be used for transferring

freely selectable measured or calculated analog

values to devices provided with mA inputs.

ABB Feeder protection and control REF630

Feeder protection and control REF630

REF630 has been designed to protect overhead line and cable feeders in utility

and industrial power distribution systems, including radial, looped and meshed

distribution networks, with or without distributed power generation.

Application

REF630 has been designed to be the main

protection for overhead lines and cable feeders,

in either isolated neutral, resistance-earthed,

compensated or effectively earthed distribution

networks. The comprehensive feeder

management relay offers four predefined

configurations, intended for open/closed ring

feeder applications, radial overhead/mixed line

feeder applications, ring/meshed feeder

applications and bus sectionalizers.

The earth-fault protection has been significantly

extended, now including not only directional

and non-directional, transient/intermittent,

wattmetric and admittance-based, but also both

harmonics and multifrequency admittance-based

earth-fault protection. The new additions take

the earth-fault protection to new heights,

creating an extensive earth-fault protection

portfolio. In addition, the sensitivity of the

intermittent earth-fault protection has been

significantly improved and reactive power

undervoltage protection added.

REF630 also includes a fault locator that locates

short circuits in radial distribution networks and

earth faults in effectively and low-resistance

earthed ones. If the fault current is as high as or

higher than the load current, earth faults in

isolated neutral distribution networks will also

be located.

Product highlights

• Extensive earth-fault protection portfolio with

unique multifrequency admittance-based

protection for higher sensitivity and selectivity

• Advanced and fast fault location of short

circuits and earth faults

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