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Woodward GC-3400XT Salient Features

Salient Features
 ✔ Command up to 496 gensets sorted into 16
 groups of 31 gensets each
 ✔ Cascaded control architecture with
 ∙ Peer-to-peer communication
 ∙ Communication line redundancy at each level
 ✔ Connects to easYgen XT and easYgen | LS-6XT
 ✔ PC based emulation tool for testing load
 dependent start/stop sequence
 ✔ Direct connect up to 690 Vac
 ∙ Applications
 ∙ Prime Power
 ∙ Peak shaving
 ∙ Emergency standby
 ∙ Import-Export
 ∙ Island parallel
 ∙ Mains parallel
 ∙ Redundant CAN-Ethernet communication between GC-3400XT and easY gen-3400/3500XT
 ∙ Redundant Ethernet-Ether net communication among GC-3400XT
 ∙ Redundant Ethernet-Ethernet communication between GC-3400XT and LS-6XT
 ∙ Generator Group Breaker (GGB) synchronization and busbar arbitration
 ∙ Mains Circuit Breaker (MCB) synchronization and soft loading / unloading
 ∙ Load dependent start / stop (LDSS) for the entire fleet
 ∙ Comprehensive diagnostics, monitoring and system update function
 ∙ LDSS Emulation tool
 ∙ Emulate generator sequencing on a PC
 ∙ Transfer the final settings directly to the GC-3400XT
 ∙ UL 61010, UL 6200, CSA, and CE compliance

Woodward GC-3400XT Group Controller Specifications

Specifications

Power supply 12/24 VDC (8 to 40 VDC)

Intrinsic consumption max. 22 W

Ambient temperature (operation) -40 to 70 °C / -40 to 158 °F

Ambient temperature (storage)  -30 to 80 °C / -22 to 176 °F

Ambient humidity  95%, non-condensing

Voltage (software configurable)   (⅄ / △)

100 VAC  Rated (Vrated) . 69/120 VAC

Max. value (Vmax) .  86/150 VAC

and 400 /600 VAC

Rated (Vrated)*   400/690 VAC

Max. value (Vmax)   520/897 VAC

Rated surge volt. (Vsurge)   6.0 kV

Accuracy   Class 0.5

Measurable alternator windings

3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3w

Setting range primary  50 to 650.000 VAC

Linear measuring range   1.25×Vrated

Measuring frequency   50/60 Hz (30 to 85 Hz)

High Impedance Input; Resistance per path  2.5 MΩ

Max. power consumption per path  < 0.15 W

Discrete inputs isolated

Input range 12/24 VDC (8 to 40 VDC)

Input resistance approx. 20 kΩ

Relay outputs isolated

Contact material AgcdO

Load (GP) 2.00 AAC@250 VAC

2.00 ADC@24 VDC / 0.36 ADC@125 VDC

/ 0.18 ADC@250 VDC

Woodward GC-3400XT Group Controller Features

Features

• Full connectivity of up to 496 gensets sorted into 16 groups of 31 gensets each. One GC

3400XT per group

• Redundant or single load share communication over CAN/Ethernet between easYgen and

group controller

• Redundant or single load share communication over Ethernet among group controllers

• Redundant or single load share communication over Ethernet between GC and LS-6XT.

• Dedicated Ethernet Modbus TCP communication line to external Modbus master (PLC, SCADA

etc.)

• Active and reactive load sharing and load dependent start/stop (LDSS) management of the

whole fleet

• LDSS algorithm is emulated with a PC software and the final settings are transferred directly to

the GC

• Supports synchronization and soft loading/unloading of a tie- or mains breaker

• Phase angle compensation (Vector group adjustment) in case transformers are used in the

application

• Comprehensive monitoring of all interfaces, loss of redundancy and breaker feedback plausi

bility check

• “System Update” function for troubleshooting and fast commissioning

• Time / Date synchronization over Simple Network Time Protocol (SNTP)

• Woodward ToolKit™ software for flexible setup from a single connection to the network. The

ToolKit can be accessed either via USB, or via Ethernet, or via CAN ports..

Woodward The GC-3400XT is based on a scalable multi-master control

The GC-3400XT is based on a scalable multi-master control concept to combine up to 31 easY

gen-3000XT equipped gensets with one group controller in a group. The groups are scaled up

to 16. i.e. a total up to 496 gensets can be managed in an application. The data flow within the

group is handled by CAN or Ethernet or CAN & Ethernet bus. The group controller collects and

sorts the data of its group and acts like a “Big Genset” control to the other GCs. The data flow

among the group controllers is handled by second communication bus Ethernet B or Ethernet C

or Ethernet B & C. Through the decoupling of the overall data flow, the bus bandwidth is kept low

and the single genset operation is kept safe, should a group controller become the point of failure.

Furthermore, the group controller may handle a group breaker, to synchronize or prioritize dead

busbar closing. Additionally, the group controller supports the synchronization and soft loading/

unloading of a tie- or mains breaker. Comprehensive diagnostics, monitoring and system update

function are implemented to help fast com-missioning of the system.

Woodward’s easYgen-3400XT/3500XT is an exceptionally versatile genset control with complete

engine-generator control and protection, genset breaker synchronization, dead bus arbitration

and isochronous/droop load share capabilities. The easYgen-3500XT is available in two packages,

P1 and P2. both are compatible to work with GC-3400XT. Both the packages are available without

a display in a rugged metal housing suitable for back panel installations. A sophisticated touch

screen remote panel (RP-3000XT) complements them as an operator control panel.

Woodward GC-3400XT Group Controller

Description

Woodward’s group controller, GC-3400XT together with easYgen-3400/3500XT genset controller

and easYgen | LS-6XT circuit breaker controller is designed to manage virtually any large scale

power generation system you can imagine. The trio enables you to command up to 496 gensets,

with complete genset management, synchronization, dead bus prioritization, load share, load

dependent start/stop and segmenting capabilities to name a few. These controllers come with

stand-ardized software that is simple to configure, yet easily customizable for individual applica

tions. Peer-to-peer communication between the controls and load share line redundancy at each

level ensures single-fail-safe op-eration of your power generation control system.

The GC-3400XT is based on a scalable multi-master control concept to combine up to 31 easY

gen-3000XT equipped gensets with one group controller in a group. The groups are scaled up

to 16. i.e. a total up to 496 gensets can be managed in an application. The data flow within the

group is handled by CAN or Ethernet or CAN & Ethernet bus. The group controller collects and

sorts the data of its group and acts like a “Big Genset” control to the other GCs. The data flow

among the group controllers is handled by second communication bus Ethernet B or Ethernet C

or Ethernet B & C. Through the decoupling of the overall data flow, the bus bandwidth is kept low

and the single genset operation is kept safe, should a group controller become the point of failure.

Furthermore, the group controller may handle a group breaker, to synchronize or prioritize dead

busbar closing. Additionally, the group controller supports the synchronization and soft loading/

unloading of a tie- or mains breaker. Comprehensive diagnostics, monitoring and system update

function are implemented to help fast com-missioning of the system.

Woodward easYgen-3100XT/3200XT SPECIFICATIONS

SPECIFICATIONS

Power supply …………………………………………………..12/24 VDC (8 to 40 VDC)

Intrinsic consumption ………………………………….  max. 14 W (LT: max.22W)

Ambient temperature (operation) ……………. -20 to 70 °C (LT: -40 to 70 °C)

Ambient temperature (storage) …………………… -30 to 80 °C / -22 to 176 °F

Ambient humidity………………………………………………. 95%, non-condensing

Voltage (software configurable) …………………………………………….. ( /)

100 Vac  Rated (Vrated) …………………………………….. 69/120 VAC

Max. value (Vmax) …………………………………….. 86/150 VAC

and 400 Vac  Rated (Vrated) …………………………………… 277/480 VAC

Max. value (Vmax) …………………………………… 346/600 VAC

Rated surge volt. (Vsurge) ……………………………………………. 4.0 kV

Accuracy …………………………………………………………………………… Class 0.5

Measurable alternator windings … 3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3w

Setting range ………………… primary …………………………… 50 to 650.000 VAC

Linear measuring range …………………………………………………….. 1.25×Vrated

Measuring frequency……………………………………….. 50/60 Hz (40 to 85 Hz)

High Impedance Input; Resistance per path …………………………….. 2.0 M

Max. power consumption per path ………………………………………… < 0.15 W

Current (Isolated, software configurable)     Rated (Irated) ……… 1A or 5A

Linear measuring range ……………………………………………….. Igen = 3.0×Irated

Imains/ground = 1.5×Irated

Setting range ……………………………………………………………….. 1 to 32.000 A

Burden ……………………………………………………………………………… < 0.10 VA

Rated short-time overcurrent (1 s) ……………………..[1] 50×Irated, [5] 10×Irated

Accuracy ………………………………………………………………………….. Class 0.5

Power ……………………………………………………………………………………………

Setting range …………………………………………………. 0.5 to 99.999.9 kW/kvar

Accuracy …………………………………………………………………………… Class 1.0

Discrete inputs …………………………………………………………………… isolated

Input range ……………………………………………………..12/24 VDC (8 to 40 VDC)

Input resistance …………………………………………………….. approx. 20 kOhms

Relay outputs ………………………………………………………………………… isolated

Contact material ……………………………………………………………………….. AgCdO

Load (GP) ………………………………………………………………. 2.00 AAC@250 VAC

2.00 ADC@24 VDC / 0.36 ADC@125 VDC / 0.18 ADC@250 VDC

Woodward easYgen-3100XT/3200XT FEATURES

FEATURES

• Three-phase true RMS power sensing with Class I accuracy

• Operation modes: AUTO, STOP, MANUAL, and TEST modes accessible through face plate or discrete input

• Breaker control: Slip frequency/phase matching synchronization, open/close control, breaker monitoring

• Load transfer: open/closed transition, interchange, soft loading/unloading, Utility parallel

• Load share and device to device communication over Ethernet or CAN or hot redundant CAN/Ethernet

• Remote control via interface (Modbus TCP, Modbus RTU) and via discrete/analog inputs for adjusting speed, frequency, voltage, power, reactive

power, and power factor set points

• Freely configurable PID controllers for various control purposes, such as heating circuit control (CHP applications), water level, fuel level, pressure

and/or other process values

• Direct support to several ECUs: Scania S6. MTU ADEC ECU7/8. Volvo EMS2 & EDC4. Deutz EMR2 & EMR3. MAN MFR/EDC7. SISU EEM,

Cummins and Woodward EGS02 ECU

• Modbus master and Modbus data telegram mapper support with dedicated PC tools

• CAN J1939 support to exhaust gas after-treatment (DPF, SCR) triggered by global diesel emissions regulations

• „System Update“ function ensures every unit recognizes other units in the network and helps isolate root-cause quickly during troubleshooting

• Time/Date synchronization over Simple Network Time Protocol (SNTP)

• Cylinder head/exhaust temperature monitoring (Temperatures come from J1939 or CANopen devices)

• Woodward ToolKit™ software for flexible setup from a single connection to the network. The ToolKit can be accessed either via USB, or via Ether

net, or via CAN port

• Multi-lingual capability: English, German, Spanish, French, Italian, Portuguese, Japanese, Chinese, Russian, Turkish, Polish, Slovakian, Finnish,

Swedish and an empty slot for custom language via a dedicated MS Excel based PC tool

Woodward The easYgen-3200XT application range spans

The easYgen-3200XT application range spans from isolated operation of a single genset to load sharing

of up to 32 gen-sets in islanded and/or parallel operation with a single utility. It combines complete

engine-generator control and protection with advanced, peer-to-peer paralleling functionality and

innovative features in a robust,

attractive, user-friendly and all-in-one package. Its integrated LogicsManager™ and AnalogManager™ pro

grammable logic functionalities provide outstanding application flexibility and can often eliminate the

need of an additional PLC control, yet can easily integrate with SCADA or PLC-based control systems

where desired.

The easYgen-3200XT also comes without a display in a rugged metal housing suitable for back panel

installations. A sophisticated touch screen remote panel (RP-3000XT) complements it as an operator

control panel. A version of easYgen-3200XT (easYgen-3200XT-P1-LT) is designed to operate down to -400

C for outdoor applications.

Easy-to-use software tools simplify configuring the easYgen-3000XT Series controllers while making it

easy to customize the unit for specific applications.  These tools include:

FlexAppTM– This feature provides the tools to easily configure the number of operated breakers: None,

Gener

ator Circuit Breaker (GCB), and Mains Circuit Breaker (MCB).

LogicsManagerTM & AnalogManagerTM (LM & AM) – Woodward’s LM/AM enables to customize the

operationsequences and adapt them to specific needs. The LM/AM accomplishes this by handling a range

of measuring values and internal states, which are combined logically with operators and programmable

timers and can be cascaded through. This enables to create and/or modify control and relay functions.

FlexInTM– The analog inputs are configurable to operate with variable resistance sensors (0 to 2000 Ω), (0

to 1V) and/or 0 to 20 mA senders.

Woodward easYgen-3100XT/3200XT Genset Control for Multiple Unit Operation

New Features

✓ Redundant CAN/Ethernet connectivity

✓ AnalogManager

✓ Power Measurement Class 1

✓ Editable Screens

✓ Multiple interface ToolKit connectivity

✓ Face plate with tactile buttons

✓ Drop-In replacement

• Standard paralleling applications for up to 32 generators in

• Peak shaving operation

• Stand-by operation

• AMF (Automatic Mains Failure) operation

• Emergency operation

• Import/Export operation

• Islanded & Utility parallel operation

• Easy to set up and commission

• Master or Slave control capability

• Complete engine, generator and utility protection

• Open/Closed Transition

• Five communication ports: Ethernet, 2xCAN (CANOpen and J1939), RS-485. USB

• Customizable logic, HMI screens, and alarms

• Dedicated low temperature display variants

• UL 61010. UL 6200. CSA, RoHS 2. and marine (ABS, LR) compliance

Woodward easYgen-3100XT/3200XT Genset Control

Woodward raised the standard in genset paralleling control and power management system with the

easYgen 3000XT Series controllers. These controllers come with standardized software that is simple to

configure, yet easily customized for individual applications. Enhanced connectivity enables fast and secure

interfacing to other controls and communications systems while the enhanced hardware is a drop-in

replacement for previous generation easYgen-3000 Series Controls.

The easYgen-3000XT Series controllers operate gen-sets of all sizes and applications. These controllers in

clude specifically designed algorithms and logic to start, stop, control, and protect the genset, circuit

breaker and the utility, where applicable. It allows standardizing on a single, affordable genset controller

for distributed power generation applications. The applications range from single stand-alone emergency

backup power to parallel load sharing of multiple gen-sets in complex, segmented distribution systems

with multiple utility feeds and tie breakers. Woodward’s easYgen-3000XT Series paralleling genset

controllers provide exceptional versatility and value for OEM switchgear builders, generator packagers,

and system integrators.

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