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Fanuc IC200ALG260 Analogue Input Module

Formerly manufactured by GE Fanuc Automation, the module is now part of Emerson Automation.

This analogue input module features eight (8) analogue inputs that can be configured specifically for voltage or current signals.

These are 4-20 mA current input signals and -10VDC / +10 VDC voltage input signals with 12-bit channel resolution.

About the IC200ALG260

The IC200ALG260 is an analogue input module from the Versamax I/O platform.

It is an eight (8) channel input module designed to accept unipolar and bipolar voltage signals of

0 to 10V and +/-10VDC, respectively, as well as current input signals such as 4-20 mA.

The module converts the accepted signals into digital dcs-sis.com data with a resolution of 12 bits.

The module requires no external power supply to operate. It has a 250VAC continuous optoisolation rating and a 1500VAC for 1 minute optoisolation rating.

Available LED status indicators for the IC200ALG260 include an internal power LED (INT PWR LED) and a normal LED.

It has a backplane current consumption of 5 mA at 130 VDC** and has built-in internal power-down diagnostics.

Configurable parameters for this module include range selection and mode selection. The module’s** input impedance in voltage mode is 126 kOhms.

IC200CMM020 Serial Communications Expansion Module

About the IC200CMM020

The GE Fanuc IC200CMM020 module is a Versamax compatible serial communication module.

It is used as a Modbus master module to configure Versamax I/O by using Genius’ NIU.

Serial ports are present in the module to interface with different slave devices by including controllers, readers and VFDs.

Data and information from these devices is transferred between the Network Interface Units (NIUs) via the local network.

This data is compatible with the different controllers that process the Genius global data.The IC200CMM020 module can connect up to 2 I/O stations at a time*.

It is equipped with an RS-485 port, a 15-pin D-type connector and an RS-232 port.

The IC200CMM020 module has different baud rates of 1200. 2400. 4800. 9600. or 19200 baud with full and half duplex operation.

The communication module draws a total of 5 milliamps of current at 460 output volts and 3 milliamps of current at 5.3 output volts.

The GE Fanuc IC200CMM020 module itself is compact, measuring 4.3 inches wide by 2.63 inches high. The depth is 1.956 inches.

The IC200CMM020 module can be easily configured dcs-sis.com through a generic COMM using a programmer.

The data length of the module should be configured to zero during communication between the module and the Ethernet controller.

The controller has an open architecture and can only be used for indoor purposes. The module has safety and protection features.

Whenever overcurrent is detected in the module, an internal current limit switch locks out the circuit and performs damage control.

There are LED indicators on the front of the module to indicate different operations.

Fanuc IC670CHS102 Input/Output Chassis Terminal Blocks

About the IC670CHS102

The GE Fanuc Field Control IC670CHS102 Input/Output Chassis Terminal Block is used as a terminal block interface to connect GE Fanuch input/output modules to field device wiring without having to physically connect these modules directly. Using this type of terminal block in lieu of direct module connections helps keep the panel organised, avoids confusing wiring configurations, and simplifies troubleshooting by allowing modules to be inserted and removed (even if power has not been turned off).The GE Fanuc IC670CHS102 Input/Output Chassis Terminal Block has three separate groups of terminal connection points that share a common connection, but are isolated from each other. These groups are referred to as Groups A, B, and E. Groups A and B are used for power connections, while Group E is used as a common reference point for application wiring.

GE Fanuc input/output modules can be plugged in or removed from the GE Fanuc IC670CHS102 Input/Output Chassis Terminal Block without prior disconnection of power. However, this operation (known as hot plugging) should not be performed in hazardous locations as it may generate sparks that could start a fire in those locations. The hot-swap operation is available only if the Bus Interface Unit or BIU in the system is version 2.1 or later. Each GE Fanuc IC670CHS102 input/output chassis junction box can accommodate up to two individual modules with catalogue number suffix ‘J’ or larger. There are 37 screw connection points in the junction box, each capable of connecting 1 AWG#14 wire or 2 AWG#18 to AWG#22 wires.

The I/O terminal blocks are universal wiring bases that provide module mounting, backplane communications, and user connection terminals. Two modules can be mounted on one terminal block. Modules are screwed to the terminal block for vibration dcs-sis.com resistance. Removal of the modules does not interfere with field wiring.

Each I/O module has three groups of isolated common terminals: Group A (internally connected together) and Group B (internally connected together) are typically used for power connections. group E has five common terminals that are internally connected together and are isolated from the power and point terminals. They can be used for application wiring as required. Terminals 1 – 16 are used for I/O wiring.

Fanuc IC693MDL740 Digital Input/Output Module Series 90-30

The IC693MDL740 has front panel LED indicators located on the top of the module. These LEDs represent the start-up status of each module channel and the operational status of the module, respectively. As a source-output module, each channel of this module is capable of powering common electrical loads such as contactors, relays, indicator lights, buzzers, horns, and other D24 VDC powered devices. This module does not have an internal fuse, so an external fuse can be installed for further protection of the module.

The IC693MDL740 installs in any available slot on a 5-slot or 10-slot series 90-30 baseboard. The number of module instances varies as long as the controller has enough memory to accommodate this 16-point output module.

The IC693MDL740 is rated at 12/24 volts DC and has an operating voltage range of 12 to 24 volts DC (20%, -15%). The module’s output characteristics include a 4.78 amp inrush current of 10 ms, a maximum output voltage drop of 1 VDC, an unsteady-state leakage current of 1 mA, an ON response time of 2 ms, and maximum and Off response times of 2 ms maximum. dcs-sis.com The module draws 110 mA (all outputs on) from a 5-volt bus on the backplane.

The IC693MDL740 module is a 12 to 24 volt DC rated positive logic output module. There are 16 outputs in two banks of 8 outputs, each with a common power output terminal.The IC693MDL740 module has positive logic characteristics and is used as a current source for loads from the user’s common and positive power buses. Output devices are connected between the negative power bus and the module outputs.The IC693MDL740 module is compatible with several load devices, including solenoid valves and motor starters. The output voltage range of the module is 12 to 24 volts DC. The maximum output current is 0.5 amps per module point and the maximum output voltage is 2 amps per common line. The corresponding maximum open and close response time is 2 milliseconds. The rated inrush current for a duration of 10 milliseconds is 4.78 amps.

IC697BEM761 Bus Expansion Module

Benefits

Connects IC697 I/O modules to the I/O bus of IC600 programmable controllers

Rack-dependent I/O reference Supports up to eight racks per I/O system

Function

The I/O Interface Module to the IC600 Programmable Controller provides the interface between the IC600 I/O bus and the IC697 I/O module.

The I/O Interface Module is mounted on the IC697 chassis and has two 37-pin connectors identical to those on the IC600 I/O Receiver for interconnection to the IC600 I/O bus.

The IC600 PLC system can be configured to include IC600 I/O, IC697 I/O, and IC660 I/O. The IC600 and IC697 I/O racks can be included in one I/O chain.

Each IC697 I/O rack can be assigned 128 (five-slot rack) or 256 (nine-slot rack) I/O reference points.

Up to eight of these racks can be used in a system, providing up to 2000 addressable points.

Addressable points. Any point can be used for input or output.

A minimum of 8K registers are required in the IC600 PLC for the I/O interface module to operate.

Module Operation

The I/O Interface Module is an intelligent module that allows the IC697 I/O Rack to interface with the IC600 I/O Link Port.

In operation, the I/O Interface Module reads/writes data from each I/O module in the rack. It exchanges data with the IC600 CPU via the I/O bus.

An I/O chain can include up to eight IC697 I/O racks as well as other IC600 racks.

Each IC697 rack has nine or five slots, one for I/O interface modules and eight or four for I/O modules.

While the IC697 I/O modules themselves may have 16 or 32 points.

While the IC697 I/O modules themselves may have 16 or 32 points, each of the eight available I/O slots in the IC697 chassis is allocated 32 discrete points.

Therefore, a nine-slot rack filled with 32-point modules will have 256 points (128 points for a five-slot rack).

The maximum system capacity is 2000 points dcs-sis.com (896 points for a five-slot rack).

Table 1 shows the I/O mapping by rack and slot.

I/O interface modules must be plugged into slot 1 (next to the power supply slot), with slots 2 through 9 reserved for I/O modules.

Multilin SR469-P5-HI-A20-E Motor Management Relay

Product Description.

The SR469-P5-HI-A20-E from GE Multilin is part of the SR 469 motor management relay circuit.

This unit is designed with a 5 amp phase CT secondary winding.The SR 469 relay is designed for use with medium voltage motors and provides integrated management and protection.

AX Control maintains an existing inventory of several different Multilin SR 469 relays.

The SR 469-P5-HI-A20-E provides 70-265 VAC, 90-300 VDC control power. The unit has an enhanced front panel.

The SR469-P5-HI-A20-E dcs-sis.com has a well-designed front panel that is easy to use. The panel includes an RS-232 programme port interface with a 9600 baud rate, programmable to 19200 baud rate.

The panel has a sealable pull-out handle to prevent any unauthorised removal. The front panel has a large 40 character LCD display.

This display allows the user to view diagnostic messages such as trips or alarms locally.

In addition, the panel features motor and output status indicators, device indicators, a numeric keypad, control and programming keys including reset, exit, and menu buttons, and value keys that allow the user to change setpoints.

Frequently Asked Questions about the SR469-P5-HI-A20-E

What measures should be taken for unbalanced bias in the thermal capacity and bias K-factor of the GE SR469-P5-HI-A20-E motor management relay?

The GE SR469-P5-HI-A20-E Motor Management Relay has an unscheduled bias in thermal capacity and should be enabled for thermal capacity use in

so that the heating effect of the unbalanced bias current is added to the thermal capacity.

For the unbalance bias K-factor, the value is calculated by the contribution of the negative current flowing in the rotor due to the unbalance of the K-factor.

There is a formula based on empirical data statistics for the letter ‘K’ which is equal to 230 divided by the square of the unit locked rotor current. Locked rotor current = 631% FLA or 6.31 times FLA.

Multilin IS420ESWBH2A Ethernet/IONet Switch

Product Description.

The IS420ESWBH2A device is an unmanaged IONet/Industrial Ethernet switch designed by General Electric for use with Mark VIeS or Mark VIe safety control systems.

One of the key defining features of the differences between the five ESWB switches is the number of fibre optic ports on the switch; the

This switch has two 100Base-FX multimode fibre optic ports, regardless of the mode of LC connection the fibre optic ports have.

A special feature of the RJ45 connectors is that they can handle high stress and should be able to use up to 200 insertion/removal cycles.

Standard operation of the IS420ESWBH2A switch will centre on the ability to buffer multicast and broadcast packet streams.

There are multiple streams dcs-sis.com that will enter the switch and there is enough room to buffer one packet per port.

Note that multiple streams typically allow only one incoming stream to be buffered, and the remaining streams must be saved for later transmission.

Because of the need for high reliability when using the IS420ESWBH2A switch, several performance criteria should be considered during operation,

switch architecture, inrush current, and switch latency. The inrush current of the switch will provide a soft start, helping to limit the inrush current to less than two hundred per cent of the normal operating current.

The Industrial Ethernet Switch IS420ESWBH2A is part of the Mark VIe series designed by General Electric and features two 100Base-FX multimode ports.

The IS420ESWBH2A switch has an RJ45 connector that should have a maximum of 200 insertion/deletion cycles.

The IS420ESWBH2A has high-speed and feature-use capabilities, and to achieve these features, a 100 Mbps FX uplink port and 10/100 base copper ports with auto-negotiation are required.

DS2020DACAG1 EX2100 Excitation Controller

The EX2100 Excitation Controller DS2020DACAG1. manufactured by General Electric, is a power module that

It is an AC to DC converter that is powered by 115 VAC. This model typically produces 125 VDC for the model it powers.

Product Description

The primary function of the DS2020DACAG1 is to convert alternating current (AC) power to direct current (DC) power on the DACA power module of the excitation controller.

When you use the DACA module, 115 volts alternating current (VAC) AC power is converted to 125 volts direct current (VDC) DC power.

If a larger power source is required to reliably operate the controller, two DACA modules can be connected to the exciter power distribution model.

The battery power supply and the DACA model will provide 125 VDC of redundant current to the EPDM.

The manual typically used to assist in the installation of this model is the GEH-6632 EX2100 User’s Guide, which outlines the operation of devices such as the DS2020DACAG1 model.

To power the controller, the power supply has a nominal voltage of 120 VAC and a maximum a RMS power supply of 10. As long as there is a DACA module connected to the controller you have chosen, this is the correct power supply for the controller.

Whether you are using the simplex control and wiring option or the redundant control system wiring option to the terminal block.

DACA will always direct rectified AC power to the EPDM and then to the coil or GPA power option.

IS200ATBAG1B Application Input/Output Terminal Block

The IS200ATBAG1B is an application input/output terminal block manufactured by GE Industrial Systems for use with Innovation Series drive assemblies.

Product Description.

The IS200ATBAG1B is a terminal block assembly manufactured for the GE Innovation Series.

Part of GE’s recent Innovation Series, this IS200ATBAG1B product includes a Windows 2000/XP based operator interface,

Ethernet and DCS communications and Cimplicity software. In particular, the IS200ATBAG1B has been modified by the inclusion of a single functional revision with a ‘B’ rating.

This board provides adequate backplane terminal block connections for all signals from the IS200CABP control plane assembly backplane board.

Hardware Tips and Specifications

The overall functionality of the IS200ATBAG1B Application I/O Terminal Board consists of a variety of hardware specifications. The board provides a 60-bit terminal block for all J6 and J7 jumpers connected to the CABP board.

Before purchasing the IS200ATBAG1B it should be noted that there is no customisable hardware or manually removable jumpers for this product.

While this is still true, two different versions of this IS200ATBAG1B model exist; due to different pin assignments for connector J6

as well as a different connector J7 and a different pin assignment for the corresponding connector. The J7 connector for this IS200ATBAG1B model is rated at 50V and has a maximum value of 1A.

All J6 connectors associated with this IS200ATBAG1B board are rated at 225 V and 1 a maximum current, except for the following identifiable connectors:

CONA_NO J6 connector

CONA_NC J6 connector

CONA_C J6 connector

RLY1COM connector

RLY1NC connector

RLY1NO connector

RLY2COM connector

RLY2NC Connector

RLY2NO Connector

RLY3COM Connector

RLY3NC Connector

and RLY3NO connectors

In addition to the various connectors compatible with the I/O terminal boards for this application, a specialised breakdown of the individual part numbers for this product

can reveal a lot of pertinent information about the IS200ATBAG1B hardware. Firstly, the IS200ATBAG1B begins with the ‘IS200’ series label.

This label designates the product as a General Electric product manufactured at the Salem, Virginia plant.

This ‘IS200’ designation is followed by the familiar ‘ATBA’ functional acronym, which leads to the IS200ATBAG1B group number and PCB coating type.

The ‘G1’ version of this IS200ATBAG1B product designates it as a Group 1 series product with a common PCB coating.

Fanuc PLC I/O Expansion Unit IC609EXP101 Interface

Product Description.

The IC609EXP101 unit is an I/O Expansion Unit manufactured by GE Fanuc as part of their product line called Series One Junior.

GE Fanuc no longer manufactures or supports the IC609EXP101 I/O Expansion Unit; however, AX Control may have this product in stock.

The IC609EXP101 I/O Expansion Unit is a rectangular device with multiple ports, indicators, pushbuttons, and an on-surface display.

Like many of the devices in the Series One Junior product line, the dcs-sis.com IC609EXP101 I/O Expansion Unit has its own internal fuse and fuse protection system to avoid damage to the output circuitry.

The IC609EXP101 I/O Expansion Unit uses microminiature fast blow fuses that are rated at 2 amps.

These fuses are installed into the unit by soldering them directly into the circuit.

Although the IC609EXP101 I/O Expansion Unit has its own built-in fuses, GE Fanuc recommends that external fuses be supplied with the output circuitry.

Units in the Series One Junior catalogue are supplied with built-in indicators and other aids to assist in troubleshooting.

There is also a main diagnostic tool that can be attached to the IC609EXP101 I/O Expansion Unit that acts as a programmer.

This programmer is a key tool for checking the status of the Series One Junior unit, so it is important to have it with you during troubleshooting.

The total weight of the IC609EXP101 I/O Expansion Unit is approximately 3.75 lbs. or 1.70 kg.

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