Category: Emerson

DeltaV™ switches are plug-and-play industrial switches with enhanced security features

New and improved hardware and software platforms with increased focus on security and improved performance

Fully managed by the DeltaV™ system

Automatically reports network alarms and diagnostic information to DeltaV workstations

Can be installed on the network between DeltaV workstations and Emerson’s Intelligent Firewall (DeltaV 2.5 network)

Plug-and-play installation

Automatic security lockout

Full range of industrial-grade fanless switches

Fully supported by Emerson

Benefits

Enhanced security. The new generation of DeltaV Smart Switches is based on a more powerful hardware and software platform with an increased focus on security.

The new hardware features powerful CPUs for control plane and management operations.

The software has many new features such as role-based access, secure user and password management, brute force attack protection, audit trails and user-readable event logs.

There is also a new HTML5 web interface that can be accessed through the Network Device Command Centre, making it easy to upgrade the switch software.

The next-generation switch also offers more flexible configuration options.

Improved performance. The switching ASICs used in these new products offer new capabilities

such as increased network buffers, the ability to process/forward/filter packets based on more L2 address information such as IP addresses, UDP or TCP ports, and a non-blocking architecture.

and non-blocking architecture, in addition to more powerful CPUs for control plane and management operations.

Fully managed by DeltaV. The DeltaV Switch Commissioning application automatically discovers the switch in the Network Device Command Centre (formerly the Smart Switch Command Centre) when the switch is started.

Network addresses are automatically assigned by DeltaV DCS or by the user when installed in a DeltaV 2.5 network (new in DeltaV v13.3).

Simply provide the switch name and dcs-sis.com description and select a few setup parameters and the switch will begin reporting. A serial connection is no longer required to configure the switch.

Automatic reporting of network alarms and diagnostics to DeltaV workstations. Operators and maintenance stations will automatically receive device alerts that indicate abnormal network communications.

The DeltaV Network Device Command Centre application provides an interface for diagnosing and troubleshooting network problems. All of this is built-in, eliminating the need for third-party applications for network monitoring.

The PACSystems RX3i series offers advanced diagnostics and high-performance I/O.

With its modular design and multiple expansion options, the RX3i is the perfect I/O solution for process, hybrid and discrete applications.

Modularity, High-Speed Performance

The RX3i is a rack-based system with a variety of modules covering digital, analog, and many other specialized I/O types.

These pluggable, hot-swappable modules allow you to dcs-sis.com customize the right combination of I/O to support a wide range of voltages and current capacities to meet all your application needs.

to meet all your application needs. Regardless of the I/O combination you choose, the RX3i is built on high-speed interfaces that provide fast, stable data transfer.

Highly Scalable

The RX3i’s ability to pair I/Os makes it easy to expand your system. In addition to the inputs/outputs on the mainframe, you can expand locally or remotely by

connect to additional input/output racks. In fact, the RX3i can support as few as 8 I/O points and as many as 32.000 I/O points.

In fact, the RX3i can support as few as 8 I/O points and as many as 32.000 I/O points in a single system.

With 7- to 16-slot backplanes and 1-slot expansion options, you can create the perfect system for your needs.

The Perfect Upgrade Path

Emerson’s RX3i gives you a simple migration path from the 90-30 Series,

90-70 Series, and RX7i Series legacy systems in a fast, hassle-free upgrade program.

RX3i allows you to reuse 90-30 series modules on RX3i backplanes, so you can upgrade your I/O system without having to mess with wiring or buy I/O modules.

As a result, you can upgrade your I/O system without messing with wiring or buying new I/O.

Upgrading to the RX3i improves integrated Ethernet and modern USB communications for serial or memory stick.

With a smaller form factor, greater capacity, and speeds more than 100 times faster than traditional control devices, the RX3i is an easy, cost-effective way to upgrade.

Protect your investment without disruption. Upgrades take hours, not days!

The 16-channel output relay module is designed to provide high reliability for the plant’s most critical rotating machinery.

This monitor is used in conjunction with the AMS 6500 ATG to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

Any channel dcs-sis.com of clear, alarm or warning signal can be selected as an input to the 16-channel output relay module.

Configuration is accomplished using Boolean logic, applying time delays and selecting output relays.

Easy-to-use software provides a graphical logic display that graphically guides the user through the configuration.

The AMS 6500 Machinery Health Monitor is an integral part of PlantWeb® and AMS software.

PlantWeb provides operation in conjunction with Ovation® and DeltaV™ process control systems – integrating machinery health.

AMS software provides maintenance personnel with advanced predictive and performance diagnostic tools that enable them to identify machine failures early with confidence and accuracy.

3U-sized, 2-slot plug-in modules cut cabinet space requirements in half compared to traditional 6U cards.

API 670-compliant, hot-swappable modules.

66 inputs, 16 logic networks, 16 relay outputs.

The A6500-RC is a 10TE wide module for use in the A6500-SR rack.

Since the displacement transducer is mounted on the bearing, the monitored parameter is known as shaft relative vibration, i.e. shaft vibration relative to the bearing box.

Shaft relative vibration is an important measurement parameter used for prediction and protection monitoring on all plain bearing machines.

Shaft relative vibration should be selected when the machine housing is large compared to the rotor and the bearing housing does not vibrate between the zero speed of the machine and the production state speed.

Absolute shaft vibration is sometimes selected when the bearing housing and rotor are relatively close in mass, when the bearing housing is more likely to vibrate and affect the relative shaft reading.

The AMS 6500 is an integral part of PlantWeb® and AMS software.

PlantWeb provides a comprehensive view of machine health in conjunction with the Ovation® and DeltaV™ process control systems.

AMS software provides maintenance personnel with advanced predictive and performance diagnostic tools that enable them to confidently and accurately determine machine failures early.

Features:

Dual-channel, 3U-sized, 1-slot plug-in module that cuts cabinet space requirements in half compared to traditional four-channel 6U cards

API 670-compliant hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Pre- and post-buffered and proportional www.cniacs.com outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables,

Hardware temperature, sensors and cables

For use with displacement sensors PR6422. PR6423. PR6424. PR6425 and drivers CON 011/91. 021/91. 041/91

Sensor inputs

Number of inputs: two, independent or combined

Monitoring mode

Input types: eddy current, differential

Emerson sensor inputs: Part numbers: 6422. 6423. 6424. 6425

Isolation: Galvanically isolated from power supply

Input resistance: >100 kΩ

Input Voltage Range: 0 to -22 VDC

Input Frequency Range

Lower cut-off frequency 1 or 5 Hz

Upper cut-off frequency 50 – 2000 Hz adjustable

The CSI 6500 Equipment Condition Monitoring System is fully compliant with API 670 and is designed to protect and monitor critical rotating machinery.

Special features of the system include the ability to integrate data from protection functions into DeltaV and Ovation process automation systems in three simple steps;

Transient analysis with real-time display, logging, pause and playback; and superior PeakVue processing for early detection of bearing and gear damage.

Subrack Configuration:

– The 19″ subrack is used only for the 6 U version of the protection function and the standard 3 U version of the protection function.

– The 19″ subrack is used only for the forecasting function and has a mounting height of 6 U with front or rear sensor connection terminals.

A compact version with a mounting width of 7.5″ is also available.

– Only the 19″/6 U subrack is available for combined protection and forecasting functions.

n The machine monitoring function is fully compliant with API 670.

n Standard 19″/6 U subrack for cabinet mounting

n System design ensures that no more than two channels are affected in the event of a card failure; cards can be replaced during operation

n Internal clock synchronized to the system master clock

n Redundant ModBus connections, TCP or serial connections for integrating the Protection Monitor into third-party control systems.

The CSI 6500 Equipment Condition Monitoring System is fully compliant with API 670 and is designed to protect and monitor critical rotating machinery.

Special features of the system include the ability to integrate data from protection functions into DeltaV and Ovation process automation systems in three simple steps;

Transient analysis with real-time display, logging, pause and playback; and superior PeakVue processing for early detection of bearing and gear damage.

Subrack Configuration:

– The 19″ subrack is used only for the 6 U version of the protection function and the standard 3 U version of the protection function.

– The 19″ subrack is used only for the forecasting function and has a mounting height of 6 U with front or rear sensor connection terminals.

A compact version with a mounting width of 7.5″ is also available.

– Only the 19″/6 U subrack is available for combined protection and forecasting functions.

n The machine monitoring function is fully compliant with API 670.

n Standard 19″/6 U subrack for cabinet mounting

n System design ensures that no more than two channels are affected in the event of a card failure; cards can be replaced during operation

n Internal clock synchronized to the system master clock

n Redundant ModBus connections, TCP or serial connections for integrating the Protection Monitor into third-party control systems.

Additional ModBus outputs for forecast parameters

n 16 or 32 trip relay output slots

n Dual channel speed/keypad

n 12 slots for 3 U dual-channel vibration or position monitoring modules with a total of 24 inputs

n 4-20 mA outputs and buffered signal outputs on front and rear panels

n Configurable external alarm output disable and limit increase for each channel

n External power supply unit, no slots required

In every factory, 5% of rotating machines cause production to stop.

 Although your critical machines are fitted with vibration shutdown protection systems to prevent catastrophic failure, is your plant really protected?

What about the shocking repair costs, missed production targets and unfulfilled customer promises associated with tripped or missed trips?

As much as 50% of mechanical failures that lead to downtime are caused by the process, while 90% are predictable or even controllable.

Real-time machine health feedback integrated with process automation allows you to run your plant with confidence.

The CSI 6500 Machinery Health Monitor is designed for process automation and protection system upgrade projects.

Housed in a single chassis, the CSI 6500 combines proven predictive and protective features to provide a complete online machinery monitoring solution.

Emerson is a global leader in integrated process automation technologies and predictive technologies for plant-wide fixed and rotating asset management.

Fully compliant with API 670 standards, the CSI 6500 integrates protection, prediction, real-time performance monitoring, and process automation.

The CSI 6500 is part of Emerson’s PlantWeb digital architecture, which provides enterprise-wide information for real-time decision making.

The CSI 6500 ATG enables protection and predictive capabilities via a system communications card, in addition to Emerson’s unique PeakVue™ technology.

technology, which breaks through the complexity of mechanical analysis to provide a simple, reliable indication of equipment health.

PeakVue filters traditional vibration signals through a single trend, focusing only on shock.

This focus provides a better indicator of the overall asset health of pumps, fans, motors, or any other type of rolling bearing machine.

Familiar Features

System setup is accomplished through Machine Studio configuration software. The user interface has a similar look and feel to other Emerson software modules, making it familiar and easy to use.

Familiar and easy to use. While connected, users can access integrated predictive features.

View Problems in Real Time

The system comes with ATG View, dcs-sis.com a mobile application that receives data from the CSI 6500 ATG via Ethernet and/or a wireless router.

Authorized users can view protection status and health data from anywhere on the plant’s Wi-Fi network, either from a PC or a device of their choice.

Supported devices include Apple iOS and Android phones and tablets.

The ATG view allows reliability professionals to see the overall health of the system, alarm status, external inputs such as bypasses and outputs such as trips and whether they are active.

The CSI 6500 ATG displays all available information for critical devices, such as primary values, trending data, status data, and predictive data (e.g., PeakVue values).

OPC server helps you integrate with third-party systems

For easy integration with third-party systems, the CSI 6500 ATG is the first protection system to include a secure embedded OPC UA server.

The CSI 6500 ATG system meets traditional API 670 certification and is certified for installation in demanding environments that require Class 1 Div2/ATEX Zone 2 certification.

Studies have shown that repairing a machine after it has failed is 50% more costly than predicting failure and planning for the cost of repair.

For users whose budgets are not large enough to purchase both a protection system and a predictive system, obtaining predictive data from the protection system is an incremental step toward improving insight into the health of assets.

ATG View provides asset health information to users anywhere in the plant network.

A6370 Overspeed Protection Monitor

The A6370 monitor is part of the AMS 6300 SIS overspeed protection system and is mounted in a 19-inch rack (84HP wide, 3RU high) with the A6371 system backplane.

An AMS 6300 SIS consists of three protection monitors (A6370) and one backplane (A6371).

The system is designed for eddy current sensors, Hall element sensors, and magnetic (VR) sensors.

Sensor Supply Voltage

Nominal Supply Voltage -24.5 V ±1.5 V DC Short-Circuit Proof, Galvanic Isolation

Maximum Current Current 35 mA

Signal Inputs, Eddy Current and Hall Element Sensors

Input signal voltage range 0 V to 26 V (+/-) Reverse polarity protection

Limit range ± 48 V

Frequency range 0 to 20 kHz

Typical input resistance 100 kΩ

Signal input, magnetic (VR) sensors

Input signal voltage range min. 1 Vpp, max. 30 V RMS

Frequency range 0 to 20 kHz

Typical input resistance 18 kΩ

Digital inputs (backplane)

Number of inputs 4 (galvanically dcs-sis.com isolated All digital inputs All digital inputs)

(test value 1. test value 2. enable test value, reset latch)

Logic low 0 V to 5 V

Logic high 13 V to 31 V, open circuit

Typical Input Resistance 6.8 kΩ

Current Outputs (Backplane)

Number of Outputs 2 Galvanically isolated, common ground

Range 0/4 to 20 mA or 20 to 4/0 mA

Accuracy ±1% of full scale

Maximum load <500 Ω

Maximum output current Output current 20 mA

Digital outputs (backplane)

Number of outputs 7 (short-circuit proof) Outputs 1 to 6. channel Ok (COK)

Logic low < 100 mV

Logic high -2 V System supply voltage

Maximum current Current 25 mA

Pulse outputs (backplane)

Number of outputs 3 Open collector-emitter, current limited, galvanically isolated

Features

Redundant power configurations, each with separate external wide range AC or DC feeds

Separate primary and auxiliary power supplies in both primary and auxiliary configurations

Dual wide-range input capability

Diode auction feed

High efficiency power supplies

Modular fanless system

Redundant feeds to each controller chassis and I/O module

Continuous system monitoring

OVERVIEW

Emerson has developed a DIN-rail mounted power supply that includes four modular fanless power systems to provide reliable and stable power to Ovation™ controllers and I/O modules.

The Ovation controller power supply systems are configured in redundant configurations, each with a separate external wide-range AC and/or DC input feed.

Dual diode auction 24 VDC outputs are used to power each controller chassis and associated I/O modules, as well as to power loop and contact wetting for the I/O modules.

A 48 VDC auxiliary power supply is available for loop and contact wetting if required.

Two separate output schemes are available:

24 VDC / 10 A / 240 W main power and 24 VDC / 10 A / 240 W auxiliary power.

24 VDC / 20 A / 480 W main power supply and 24 VDC / 20 A / 480 W auxiliary power supply.

Benefits

Benefits of Ovation power solutions include

Separate primary and auxiliary power supplies are easy to replace

No cooling fan required, greatly reducing the risk of failure

Diode auction feed ensures continuous power

New design improves efficiency, reduces heat generation and extends equipment life expectancy

Dual input (AC and DC) capability reduces spare parts

Hot-swappable power supplies enable in-line replacement

Quick installation of power supplies minimizes downtime and lost production

Power factor correction reduces power consumption

10 Amp Power Solutions

10 Amp power supply options include

Redundant Power Configuration (Primary and Auxiliary) includes separate 10 Amp Primary and Auxiliary power supplies supporting multiple input voltages (85-264 VAC @ 43-67 Hz or 90-375 VDC) with 240 W output power.

Features and Applications

The Model 1066 Fieldbus Transmitter supports continuous measurement of one liquid analysis input.

It is designed for easy internal access and wiring connections.

Analytical inputs: pH and ORP sensors with dcs-sis.com or without Rosemount Analytical preamplifiers, and Rosemount Analytical smart pH sensors.

Large Display: High-contrast LCD displays real-time measurement readings in large numbers and up to four additional variables or diagnostic parameters.

Digital Communications: Fieldbus ITK 6 Menus: Menu screens for calibration and programming are simple and intuitive. Plain language prompts and “help” screens guide the user through the steps.

All menu screens are available in eight languages. Real-time process values are displayed during programming and calibration.

Troubleshooting and Warning Help Screens: Troubleshooting and warning information is included in the Help screens to provide the user with helpful troubleshooting tips. These screen instructions are intuitive and easy to use.

Diagnostics: The transmitter continuously monitors itself and the sensors for problems. On-screen display banners alert technicians to faults and/or warning conditions.

Languages: Emerson extends its global reach by offering eight languages: English, French, German, Italian, Spanish, Portuguese, Chinese, and Russian.

Input Damping: Automatically enabled to suppress noisy process readings.

Smart Enable pH: Rosemount Analytical SMART pH feature eliminates the need for field calibration of pH probes by automatically uploading calibration data and history.

Automatic Temperature Compensation: pH measurements require temperature compensation. the 1066 will automatically recognize the sensor’s built-in Pt100 or Pt1000 RTD, or the temperature of an on-bus temperature measurement can be linked to the 1066 and used for temperature compensation.

Sensor Wiring

Overview

Connect the correct sensor leads to the main board according to the lead locations labeled directly on the main board.

Rosemount Analytical SMART pH sensors can be connected to the 1066 using either the integrated cable SMART sensor or a compatible VP8 pH cable.

After completing the wiring of the sensor leads, carefully route the excess sensor cable through the cable gland.

Separate the sensor and output signal wiring from the loop power wiring. Do not place the sensor and power wires in the same conduit or near a cable bridge.

VersaPoint I/O

The VersaPoint™ Distributed I/O System offers optimal compactness and flexibility while allowing users to install the right amount of I/O for each application.

Allows users to install the right amount of I/O for each application.

VersaPoint adheres to open communication standards, including Ethernet, Profibus-DP™, and DeviceNet™, for easy connection to a wide range of PLCs, DCSs, and PC-based control systems.

It is suitable for packaging and material handling applications as well as monitoring and data acquisition.

Superior Flexibility

VersaPoint’s modular structure allows it to be easily adapted to a wide range of applications. It accommodates a range of discrete and analog I/O modules, from 1-point to 16-point densities.

VersaPoint also supports a wide range of specialized modules, from RTD and thermocouple inputs to positioning and counting modules, virtually combining intelligent automation with the simplicity of endpoint technology.

Compact size

VersaPoint saves valuable control panel space by eliminating the need to plug in terminals.

Its compact and versatile design saves up to 50% of space compared to conventional systems.

Reduced Installation Time

Installing VersaPoint couldn’t be quicker: I/O modules can be quickly and securely fastened to the DIN rail.

Thanks to the integrated I/O terminals and internal power bus, VersaPoint reduces wiring by up to 80%.

Cost-effective solution

Fast installation, reduced cabling, and more efficient use of cabinet space all make VersaPoint a great value.

Cost savings continue during operation. Extensive built-in diagnostics make identifying faults routine, maximizing uptime.