Category: Emerson

Designed to provide high reliability for a plant’s most critical rotating machinery, the Casing Piezo Vibration Monitor monitors casing vibration via accelerometers.

This single tank monitor is used in conjunction with other CSI 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

The primary function of the case piezoelectric vibration monitor is to accurately monitor case vibration and reliably protect machinery by comparing vibration parameters to alarm set points, actuated alarms and relays.

A case piezoelectric vibration sensor, sometimes referred to as a case absolute vibration sensor (not to be confused with a shaft absolute vibration sensor).

is an accelerometer or velocimeter whose output is acceleration or velocity.

Bearing case vibration monitors monitor the vibration of the bearing case in terms of acceleration or velocity in g (mm/sec).

Since the sensor is mounted on the bearing box, the vibration of the bearing box can be affected by many different sources.

These include rotor motion, foundation and bearing box stiffness, blade vibration, neighbouring machinery, etc.

When replacing ffeld sensors, many seismic sensors are replaced with piezoelectric sensors.

The 6125 monitor is designed for the new piezoelectric sensors.

Shell measurements are common in nuclear power dcs-sis.com applications. Case measurements using piezoelectric sensors are also common in rolling bearing machines and gearboxes.

Emerson recommends the use of piezoelectric sensors and piezoelectric sensor monitors when updating ffeld sensors and monitors.

The CSI 6500 is an integral part of PlantWeb® and the AMS Suite.

PlantWeb combines the Ovation® and DeltaV™ process control systems to provide operators with an integrated view of machine health.

The AMS Suite provides maintenance personnel with advanced predictive and performance diagnostic tools to accurately determine machine failures at an early stage.

With the innovative Rosemount 4088 multivariable transmitter, you can not only measure today, the

But you can maximise measurement accuracy and output efficiency throughout the life of your equipment.

This versatile device delivers reliable, stable signals, so you can achieve unrivalled data accuracy

and manage changing conditions more effectively to maximise profits.

Because the 4088 is easy to configure and calibrate, you can install new measurement points faster, reducing the time it takes to get up and running.

It also requires less maintenance over time, so your staff can focus on optimising other aspects of your operation.

And should a problem arise, Emerson experts are ready to provide fast, comprehensive support so you can get back to what you do best – producing and maximising profits.

Rosemount 4088 Product Overview

Industry-Leading Performance and Functionality

Designed for optimal flow performance, the Rosemount 4088 uses superior sensor technology to deliver unmatched accuracy in a wide range of operating conditions.

Superior performance allows you to better control your operations and maximise profits.

Flexible communication with Modbus® or Bristol® standards 

Asynchronous/Synchronous Protocol (BSAP)/MVS

Designed to integrate easily with existing or new systems, the Rosemount 4088 can 

communicate using Modbus or BSAP/MVS protocols. Baud rates up to 19200 allow traffic computers to communicate faster and more efficiently.

The Rosemount 4088’s local LCD display shows dcs-sis.com both measurement data and the results of the flow computer’s calculations.

such as “Instantaneous Flow” or “Accumulated Flow for the last 24 hours”. This not only simplifies maintenance, but also makes well operations clearer.

Plunger Lift Measurement Range Expanded

The Rosemount 4088 extended range option incorporates new sensor technology that ensures peak flow rates are captured without compromising performance in the normal operating range.

This helps eliminate accounting discrepancies that can lead to disputes.

Designed for high reliability on the plant’s most critical rotating machinery, the Process Input Monitor monitors process inputs such as temperature, pressure, load, and more.

This 1-slot monitor can be used with other CSI 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and water turbine machinery.

The main function of the Process Input Monitor is to accurately monitor process parameters and reliably protect machinery.

parameters and reliably protect the machine by comparing the parameters to alarm setpoints, actuating alarm and

Setpoints, actuate alarms and relays to accurately monitor process parameters and reliably protect the machine.

Process inputs can be ±1 V, ±10 V, or 0/4-20 mA.

The CSI 6500 Machine Health Monitor is an dcs-sis.com integral part of PlantWeb® and the AMS Suite.

PlantWeb combines the Ovation® and DeltaV™ process control systems to provide operators with an integrated view of machine health.

The AMS Suite provides maintenance personnel with advanced predictive and performance diagnostic tools to accurately determine machine failures at an early stage.

Features:

Four-channel, 3U size, 1-slot plug-in module that cuts cabinet space requirements in half compared to traditional four-channel 6U cards

API 670-compliant hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors, and cables

For IMR600020 chassis

60M100 Overview

The 60M100 Condition Monitoring System has been specifically designed for continuous permanent monitoring of wind turbine generator sets.

The system is designed to monitor equipment where reliability and availability are critical.

The 60M100 system is designed to monitor the basic characteristics and components of a wind turbine generator, including.

Tower sway

Main bearings

Main rotor

Gearboxes

All internal bearings

All bearing engagement

Debris monitoring

Generator bearings

Generator Grounding

Digital Communications

The 60M100 system has digital communications capabilities to connect to ADAPT software using a proprietary prtocol over an Ethernet connection.

The 60M100 system transmits data via Ethernet TCP/IP. You can monitor the values and status of process and control and other automation systems.

The 60M100 system provides extensive communication capabilities for all monitored values and statuses.

It can be integrated with process control and other automation systems that use Ethernet TCP/IP communication functions.

It allows Ethernet communication with other 60M100 systems and system software.

Supported protocols include

Modbus/TCP

The industry standard Modbus protocol over TCP.

The 60M100 supports both server and client modes.

System Features

The 60M100 monitors up to 150 static variables and generates high resolution waveform data and trend lines.

The 60M100 is a powerful and versatile condition dcs-sis.com monitoring system.

It provides basic monitoring functions and advanced signal processing and rules in a compact, rugged unit.

The module modulates the input signal to make a variety of measurements and compares the modulated signal with user-programmable alarms.

The 60M100 system is capable of receiving input signals from different types of sensors.

It supports up to 12 dynamic channel inputs, two key signals and digital communications. Channels 1 to 10 are connected to a 2-wire ICP type accelerometer.

Channels 11 and 12 can be configured to interface with 2-wire ICP-type sensors or 3-wire proximity probes.

Each dynamic channel can be configured independently with flexible signal processing options.

The Keyphasor channels can be connected to 3-wire proximity probes or other externally powered speed sensors.

The module enhances monitoring of rolling bearing machinery and gears with 24-bit analogue/digital conversion and a 40 kHz bandwidth design.

The 60M100 system is not a replacement for hard-wired safety systems, nor is it a replacement for standard systems that collect data on wind turbine operation.

The A6500-UM Universal Measurement Card is an integral part of the AMS 6500 ATG machine protection system.

The card is equipped with 2 sensor input channels (independent or combined, depending on the selected measurement mode).

The most common sensors can be used, such as eddy current, dcs-sis.com piezoelectric (accelerometers or velocimeters), seismic (electrodynamic),

LF (Low Frequency Bearing Vibration), Hall Effect and LVDT (in combination with A6500-LC) sensors.

In addition, the card contains five digital inputs and six digital outputs.

Measurement signals are transferred to the A6500-CC Com card via the internal RS 485 bus and converted to Modbus RTU and

The measurement signals are transferred to the A6500-CC Com Card via the internal RS 485 bus and converted to the Modbus RTU and Modbus TCP/IP protocols for further transmission to a host computer or analysis system.

Additionally, the Com Card can communicate with a PC/laptop connection via the USB interface on the panel, allowing the card to be configured and measurements to be displayed.

This allows the card to be configured and the measurement results to be displayed. Measurement results can also be output via 0/4 – 20 mA analogue outputs.

These outputs have a common ground and are electrically isolated from the system power supply.

The A6500-UM Universal Measurement Card operates in the A6500-SR system rack, which also provides the supply voltage and signal connections.

The A6500-UM Universal Measurement Card provides the following functions:

Absolute shaft vibration

Relative shaft vibration

Shaft eccentricity

Housing piezoelectric vibration

Thrust and rod position, differential and shell expansion, valve position

Velocity and keys

Functional Features:

Dual-channel, 3U-sized, 1-slot plug-in modules cut cabinet space requirements in half compared to traditional four-channel 6U cards

API 670-compliant, hot-swappable modules

Pre/post buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables

Used to connect a displacement sensor and a seismic or piezoelectric sensor

or piezoelectric sensor so that the combined output is an absolute value of the axis relative to free space

For use with displacement transducers 6422. 6423. 6424. and 6425 as well as actuators CON 011/91. 021/91. 041/91. and case-mounted piezoelectric velocity sensors

The Shaft Absolute Vibration Monitor is designed for high reliability in the plant’s most critical rotating machinery.

This 1-slot monitor is used with other AMS 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

The primary function of the absolute shaft vibration dcs-sis.com monitoring module is to accurately monitor absolute shaft vibration, to

The main function of the shaft absolute vibration monitoring module is to accurately monitor shaft absolute vibration and reliably protect the machinery by comparing the vibration parameters to alarm setpoints and actuating alarms and relays.

The shaft absolute sensor system consists of a relative displacement sensor and a vibration sensor mounted in the same housing.

The displacement sensor is a non-contact sensor that measures shaft position and movement relative to the housing, the

while the vibration sensor mounted in the housing is used to measure the absolute position of the housing relative to free space.

The two sensors are phase compensated for different units and mathematically subtracted to obtain the absolute displacement of the shaft relative to free space.

Absolute shaft vibration is an important measurement used for prediction and protection monitoring on all sleeve bearing machines.

Absolute shaft vibration should be selected when the bearing box and rotor masses are closely matched, as the bearing box may move significantly during machine operation.

The PR 6423 is a non-contact eddy current sensor of rugged construction designed for extremely critical turbomachinery applications, such as steam, gas, compressor and water turbomachinery, blowers and fans.

Examples include steam, gas, compressor and water turbomachinery, blowers and fans.

The purpose of the displacement probe is to measure position or shaft motion without contacting the surface under test (rotor).

In sleeve bearing machines, a thin film of oil separates the shaft from the bearing material.

The oil acts as a damping agent so that shaft vibrations and position are not transmitted through the bearing to the bearing housing.

Vibrations due to shaft movement or position are greatly attenuated by the action of the bearing oil film.

The use of housing vibration sensors to monitor sleeve bearing machines is therefore discouraged.

The ideal method of monitoring shaft position and motion is through the bearing or a non-contact eddy current sensor mounted inside the bearing.

PR 6423 is commonly used to measure machine shaft vibration, eccentricity, thrust (axial displacement), differential expansion, valve position and air gap.

Non-contact measurement of static and dynamic shaft displacements

– Shaft and radial displacement (position)

– Shaft eccentricity

– Shaft vibration (motion)

Meets international standards DIN 45670. ISO 10817-1 and API 670

Rated for use in explosive areas, Eex ib IIC T6/T4

Other displacement transducer options include PR 6422. PR 6423. PR 6424. and PR 6425

Choose from CON 011/91. 021/91. 041/91 and other converters and cables for a complete transducer system

Functional features:

Designed for SIS

Modular design for flexible installation

Allows for online expansion

Increased I/O density

I/O density for cabinet-mounted systems

Introduction to the DeltaV™ VerticalPlus I/O Rack

Keep your I/O subsystems running efficiently with DeltaV™ VerticalPlus I/O Racks.

The VerticalPlus platform allows you to integrate DeltaV SIS logic solvers vertically, giving you the flexibility you need for cabinet design.

Power supplies/controllers and I/O carriers are modular.

You buy only what you need, but rest assured that as your dcs-sis.com system grows, you can add plug-and-play carriers-it’s easy!

The Advantage

Designed specifically for SIS. The redesigned carrier supports simplex and redundant SLS modules.

These modules communicate via a redundant safety bus, which is separate from the BPCS communications.

The VerticalPlus carrier also communicates with other SIS nodes on the vertical and horizontal carriers via redundant SISNet repeaters.

The modular design allows for flexible installation. A single T-shaped DIN rail is all that is needed to mount the power/controller carrier in place.

Fieldbus power is now independent for each individual card.

The modular design approach of the DeltaV system allows you to add I/O carriers as needed.

Allows you to expand online. Additional carriers can be added online as needed.

Increases the density of the cabinet-mounted system. Six I/O carriers can be mounted on one side of a standard 1200mm x 600mm x 2200mm cabinet.

Pre-configured user-selectable measurement types simplify software configuration

Password protection with 4 user login levels and customisable access rights

Context-sensitive help information to quickly resolve set-up issues

Includes trending, time functions, order analyses and start/stop data for comprehensive setup.

Configuration includes setup of basic predictive functions, including troubleshooting and diagnostics

Applications

The AMS 6500 Configuration Software for Machinery Protection allows you to configure protection modules, view real-time vibration monitoring systems and sensor health.

The intuitive configuration process begins with the selection of the card type. Next, the configuration software displays a simple table view.

All configuration settings are clearly visible. Tabs help you categorise information between inputs, outputs, advanced machine diagnostics and management tasks.

diagnostic and management tasks. The allowable range for each required entry is clearly visible to help you understand the range of the parameter.

Preset parameters are automatically loaded when using Emerson sensors and transducers.

Real-time data can be displayed during system configuration to verify that wiring, card settings, and instrumentation are healthy and properly connected.

Real-time information such as gap voltage, waveform data, dcs-sis.com and overall vibration data can be viewed.

Ongoing maintenance functions such as resetting latching relays or loading saved configurations can be easily performed via software.

The software can be run on a PC or laptop.

The System Configuration Software allows you to configure the following monitors of the A6000 series

The following monitors of the A6000 series can be configured:

a6110. a6120. a6125. a6140. a6150. a6151. a6210. a6220. a6310. a6312. a6312-8.

a6410. a6620. a6630. a6740.a6740-10. a6824. a6824r

Designed for you

Four-channel data collection makes bearing analysis easier and faster

Better understanding of shaft motion and machine transients with four-channel diagnostics

Longer battery life for a full shift (or more) without recharging

Full-colour touchscreen for easy navigation and detailed fault analysis, even when wearing gloves

Large screen automatically adjusts to ambient light so you can see what you need to see, wherever you are

Slim housing for comfortable one-handed operation

Fastest data acquisition speed on the market, so you spend less time in harsh environments

Advanced analysis tools, including cross-channel and transient analysis, help identify root causes

Comfortable shoulder strap and built-in stand make the analyser easy to use

Bluetooth wireless communication with headset for ease of use

Predictive diagnostics help you determine the root cause of equipment problems

Versatile advanced diagnostics improve machine health

The AMS 2140 offers the industry’s most complete set of features to quickly and accurately assess the health of rotating machinery.

Even the most complex machinery in your facility. With the AMS 2140

You can perform single-, dual-, or quad-channel vibration analysis, cross-channel analysis, transient analysis, structural analysis, balancing, and motor monitoring.

The analyser’s embedded intelligence guides you through advanced diagnostic tools, providing pre-configured menus and preset technology settings.

Troubleshooting documentation in the AMS 2140 helps dcs-sis.com with initial analysis, and AMS Suite integrates with the analyser for more in-depth analysis of data.

Take only one tool to the field

When you head out to the field on a collection mission, you don’t want to have to carry multiple tools.

The AMS 2140 provides you with a single platform that enables you to perform a wide range of machine health tests.

Balancing, temperature trending, and motor diagnostic functions coexist with vibration analysis tools.

Data from all of these tests is loaded into a database that allows you to trend the data from the various tests.

This gives you a more complete picture of the machine’s condition and predicts when corrective maintenance is required.

The AMS 2140 is suitable for a wide range of rotating equipment, including variable speed machines, complex gearboxes, low speed equipment, turbomachinery, sleeve bearings, gearboxes, and more.

equipment, turbomachinery, sleeve bearing machinery and reciprocating compressors.