Category: Emerson

The PR 6423 is a non-contact eddy current sensor of rugged construction designed for extremely critical turbomachinery applications, such as steam, gas, compressor and water turbomachinery, blowers and fans.

Examples include steam, gas, compressor and water turbomachinery, blowers and fans.

The purpose of the displacement probe is to measure position or shaft motion without contacting the surface under test (rotor).

In sleeve bearing machines, a thin film of oil separates the shaft from the bearing material.

The oil acts as a damping agent so that shaft vibrations and position are not transmitted through the bearing to the bearing housing.

Vibrations due to shaft movement or position are greatly attenuated by the action of the bearing oil film.

The use of housing vibration sensors to monitor sleeve bearing machines is therefore discouraged.

The ideal method of monitoring shaft position and motion is through the bearing or a non-contact eddy current sensor mounted inside the bearing.

PR 6423 is commonly used to measure machine shaft vibration, eccentricity, thrust (axial displacement), differential expansion, valve position and air gap.

Non-contact measurement of static and dynamic shaft displacements

– Shaft and radial displacement (position)

– Shaft eccentricity

– Shaft vibration (motion)

Meets international standards DIN 45670. ISO 10817-1 and API 670

Rated for use in explosive areas, Eex ib IIC T6/T4

Other displacement transducer options include PR 6422. PR 6423. PR 6424. and PR 6425

Choose from CON 011/91. 021/91. 041/91 and other converters and cables for a complete transducer system

Functional features:

Designed for SIS

Modular design for flexible installation

Allows for online expansion

Increased I/O density

I/O density for cabinet-mounted systems

Introduction to the DeltaV™ VerticalPlus I/O Rack

Keep your I/O subsystems running efficiently with DeltaV™ VerticalPlus I/O Racks.

The VerticalPlus platform allows you to integrate DeltaV SIS logic solvers vertically, giving you the flexibility you need for cabinet design.

Power supplies/controllers and I/O carriers are modular.

You buy only what you need, but rest assured that as your dcs-sis.com system grows, you can add plug-and-play carriers-it’s easy!

The Advantage

Designed specifically for SIS. The redesigned carrier supports simplex and redundant SLS modules.

These modules communicate via a redundant safety bus, which is separate from the BPCS communications.

The VerticalPlus carrier also communicates with other SIS nodes on the vertical and horizontal carriers via redundant SISNet repeaters.

The modular design allows for flexible installation. A single T-shaped DIN rail is all that is needed to mount the power/controller carrier in place.

Fieldbus power is now independent for each individual card.

The modular design approach of the DeltaV system allows you to add I/O carriers as needed.

Allows you to expand online. Additional carriers can be added online as needed.

Increases the density of the cabinet-mounted system. Six I/O carriers can be mounted on one side of a standard 1200mm x 600mm x 2200mm cabinet.

Pre-configured user-selectable measurement types simplify software configuration

Password protection with 4 user login levels and customisable access rights

Context-sensitive help information to quickly resolve set-up issues

Includes trending, time functions, order analyses and start/stop data for comprehensive setup.

Configuration includes setup of basic predictive functions, including troubleshooting and diagnostics

Applications

The AMS 6500 Configuration Software for Machinery Protection allows you to configure protection modules, view real-time vibration monitoring systems and sensor health.

The intuitive configuration process begins with the selection of the card type. Next, the configuration software displays a simple table view.

All configuration settings are clearly visible. Tabs help you categorise information between inputs, outputs, advanced machine diagnostics and management tasks.

diagnostic and management tasks. The allowable range for each required entry is clearly visible to help you understand the range of the parameter.

Preset parameters are automatically loaded when using Emerson sensors and transducers.

Real-time data can be displayed during system configuration to verify that wiring, card settings, and instrumentation are healthy and properly connected.

Real-time information such as gap voltage, waveform data, dcs-sis.com and overall vibration data can be viewed.

Ongoing maintenance functions such as resetting latching relays or loading saved configurations can be easily performed via software.

The software can be run on a PC or laptop.

The System Configuration Software allows you to configure the following monitors of the A6000 series

The following monitors of the A6000 series can be configured:

a6110. a6120. a6125. a6140. a6150. a6151. a6210. a6220. a6310. a6312. a6312-8.

a6410. a6620. a6630. a6740.a6740-10. a6824. a6824r

Designed for you

Four-channel data collection makes bearing analysis easier and faster

Better understanding of shaft motion and machine transients with four-channel diagnostics

Longer battery life for a full shift (or more) without recharging

Full-colour touchscreen for easy navigation and detailed fault analysis, even when wearing gloves

Large screen automatically adjusts to ambient light so you can see what you need to see, wherever you are

Slim housing for comfortable one-handed operation

Fastest data acquisition speed on the market, so you spend less time in harsh environments

Advanced analysis tools, including cross-channel and transient analysis, help identify root causes

Comfortable shoulder strap and built-in stand make the analyser easy to use

Bluetooth wireless communication with headset for ease of use

Predictive diagnostics help you determine the root cause of equipment problems

Versatile advanced diagnostics improve machine health

The AMS 2140 offers the industry’s most complete set of features to quickly and accurately assess the health of rotating machinery.

Even the most complex machinery in your facility. With the AMS 2140

You can perform single-, dual-, or quad-channel vibration analysis, cross-channel analysis, transient analysis, structural analysis, balancing, and motor monitoring.

The analyser’s embedded intelligence guides you through advanced diagnostic tools, providing pre-configured menus and preset technology settings.

Troubleshooting documentation in the AMS 2140 helps dcs-sis.com with initial analysis, and AMS Suite integrates with the analyser for more in-depth analysis of data.

Take only one tool to the field

When you head out to the field on a collection mission, you don’t want to have to carry multiple tools.

The AMS 2140 provides you with a single platform that enables you to perform a wide range of machine health tests.

Balancing, temperature trending, and motor diagnostic functions coexist with vibration analysis tools.

Data from all of these tests is loaded into a database that allows you to trend the data from the various tests.

This gives you a more complete picture of the machine’s condition and predicts when corrective maintenance is required.

The AMS 2140 is suitable for a wide range of rotating equipment, including variable speed machines, complex gearboxes, low speed equipment, turbomachinery, sleeve bearings, gearboxes, and more.

equipment, turbomachinery, sleeve bearing machinery and reciprocating compressors.

DeltaV™ switches are plug-and-play industrial switches with enhanced security features

New and improved hardware and software platforms with increased focus on security and improved performance

Fully managed by the DeltaV™ system

Automatically reports network alarms and diagnostic information to DeltaV workstations

Can be installed on the network between DeltaV workstations and Emerson’s Intelligent Firewall (DeltaV 2.5 network)

Plug-and-play installation

Automatic security lockout

Full range of industrial-grade fanless switches

Fully supported by Emerson

Benefits

Enhanced security. The new generation of DeltaV Smart Switches is based on a more powerful hardware and software platform with an increased focus on security.

The new hardware features powerful CPUs for control plane and management operations.

The software has many new features such as role-based access, secure user and password management, brute force attack protection, audit trails and user-readable event logs.

There is also a new HTML5 web interface that can be accessed through the Network Device Command Centre, making it easy to upgrade the switch software.

The next-generation switch also offers more flexible configuration options.

Improved performance. The switching ASICs used in these new products offer new capabilities

such as increased network buffers, the ability to process/forward/filter packets based on more L2 address information such as IP addresses, UDP or TCP ports, and a non-blocking architecture.

and non-blocking architecture, in addition to more powerful CPUs for control plane and management operations.

Fully managed by DeltaV. The DeltaV Switch Commissioning application automatically discovers the switch in the Network Device Command Centre (formerly the Smart Switch Command Centre) when the switch is started.

Network addresses are automatically assigned by DeltaV DCS or by the user when installed in a DeltaV 2.5 network (new in DeltaV v13.3).

Simply provide the switch name and dcs-sis.com description and select a few setup parameters and the switch will begin reporting. A serial connection is no longer required to configure the switch.

Automatic reporting of network alarms and diagnostics to DeltaV workstations. Operators and maintenance stations will automatically receive device alerts that indicate abnormal network communications.

The DeltaV Network Device Command Centre application provides an interface for diagnosing and troubleshooting network problems. All of this is built-in, eliminating the need for third-party applications for network monitoring.

The PACSystems RX3i series offers advanced diagnostics and high-performance I/O.

With its modular design and multiple expansion options, the RX3i is the perfect I/O solution for process, hybrid and discrete applications.

Modularity, High-Speed Performance

The RX3i is a rack-based system with a variety of modules covering digital, analog, and many other specialized I/O types.

These pluggable, hot-swappable modules allow you to dcs-sis.com customize the right combination of I/O to support a wide range of voltages and current capacities to meet all your application needs.

to meet all your application needs. Regardless of the I/O combination you choose, the RX3i is built on high-speed interfaces that provide fast, stable data transfer.

Highly Scalable

The RX3i’s ability to pair I/Os makes it easy to expand your system. In addition to the inputs/outputs on the mainframe, you can expand locally or remotely by

connect to additional input/output racks. In fact, the RX3i can support as few as 8 I/O points and as many as 32.000 I/O points.

In fact, the RX3i can support as few as 8 I/O points and as many as 32.000 I/O points in a single system.

With 7- to 16-slot backplanes and 1-slot expansion options, you can create the perfect system for your needs.

The Perfect Upgrade Path

Emerson’s RX3i gives you a simple migration path from the 90-30 Series,

90-70 Series, and RX7i Series legacy systems in a fast, hassle-free upgrade program.

RX3i allows you to reuse 90-30 series modules on RX3i backplanes, so you can upgrade your I/O system without having to mess with wiring or buy I/O modules.

As a result, you can upgrade your I/O system without messing with wiring or buying new I/O.

Upgrading to the RX3i improves integrated Ethernet and modern USB communications for serial or memory stick.

With a smaller form factor, greater capacity, and speeds more than 100 times faster than traditional control devices, the RX3i is an easy, cost-effective way to upgrade.

Protect your investment without disruption. Upgrades take hours, not days!

The 16-channel output relay module is designed to provide high reliability for the plant’s most critical rotating machinery.

This monitor is used in conjunction with the AMS 6500 ATG to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

Any channel dcs-sis.com of clear, alarm or warning signal can be selected as an input to the 16-channel output relay module.

Configuration is accomplished using Boolean logic, applying time delays and selecting output relays.

Easy-to-use software provides a graphical logic display that graphically guides the user through the configuration.

The AMS 6500 Machinery Health Monitor is an integral part of PlantWeb® and AMS software.

PlantWeb provides operation in conjunction with Ovation® and DeltaV™ process control systems – integrating machinery health.

AMS software provides maintenance personnel with advanced predictive and performance diagnostic tools that enable them to identify machine failures early with confidence and accuracy.

3U-sized, 2-slot plug-in modules cut cabinet space requirements in half compared to traditional 6U cards.

API 670-compliant, hot-swappable modules.

66 inputs, 16 logic networks, 16 relay outputs.

The A6500-RC is a 10TE wide module for use in the A6500-SR rack.

Since the displacement transducer is mounted on the bearing, the monitored parameter is known as shaft relative vibration, i.e. shaft vibration relative to the bearing box.

Shaft relative vibration is an important measurement parameter used for prediction and protection monitoring on all plain bearing machines.

Shaft relative vibration should be selected when the machine housing is large compared to the rotor and the bearing housing does not vibrate between the zero speed of the machine and the production state speed.

Absolute shaft vibration is sometimes selected when the bearing housing and rotor are relatively close in mass, when the bearing housing is more likely to vibrate and affect the relative shaft reading.

The AMS 6500 is an integral part of PlantWeb® and AMS software.

PlantWeb provides a comprehensive view of machine health in conjunction with the Ovation® and DeltaV™ process control systems.

AMS software provides maintenance personnel with advanced predictive and performance diagnostic tools that enable them to confidently and accurately determine machine failures early.

Features:

Dual-channel, 3U-sized, 1-slot plug-in module that cuts cabinet space requirements in half compared to traditional four-channel 6U cards

API 670-compliant hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Pre- and post-buffered and proportional www.cniacs.com outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables,

Hardware temperature, sensors and cables

For use with displacement sensors PR6422. PR6423. PR6424. PR6425 and drivers CON 011/91. 021/91. 041/91

Sensor inputs

Number of inputs: two, independent or combined

Monitoring mode

Input types: eddy current, differential

Emerson sensor inputs: Part numbers: 6422. 6423. 6424. 6425

Isolation: Galvanically isolated from power supply

Input resistance: >100 kΩ

Input Voltage Range: 0 to -22 VDC

Input Frequency Range

Lower cut-off frequency 1 or 5 Hz

Upper cut-off frequency 50 – 2000 Hz adjustable

The CSI 6500 Equipment Condition Monitoring System is fully compliant with API 670 and is designed to protect and monitor critical rotating machinery.

Special features of the system include the ability to integrate data from protection functions into DeltaV and Ovation process automation systems in three simple steps;

Transient analysis with real-time display, logging, pause and playback; and superior PeakVue processing for early detection of bearing and gear damage.

Subrack Configuration:

– The 19″ subrack is used only for the 6 U version of the protection function and the standard 3 U version of the protection function.

– The 19″ subrack is used only for the forecasting function and has a mounting height of 6 U with front or rear sensor connection terminals.

A compact version with a mounting width of 7.5″ is also available.

– Only the 19″/6 U subrack is available for combined protection and forecasting functions.

n The machine monitoring function is fully compliant with API 670.

n Standard 19″/6 U subrack for cabinet mounting

n System design ensures that no more than two channels are affected in the event of a card failure; cards can be replaced during operation

n Internal clock synchronized to the system master clock

n Redundant ModBus connections, TCP or serial connections for integrating the Protection Monitor into third-party control systems.

The CSI 6500 Equipment Condition Monitoring System is fully compliant with API 670 and is designed to protect and monitor critical rotating machinery.

Special features of the system include the ability to integrate data from protection functions into DeltaV and Ovation process automation systems in three simple steps;

Transient analysis with real-time display, logging, pause and playback; and superior PeakVue processing for early detection of bearing and gear damage.

Subrack Configuration:

– The 19″ subrack is used only for the 6 U version of the protection function and the standard 3 U version of the protection function.

– The 19″ subrack is used only for the forecasting function and has a mounting height of 6 U with front or rear sensor connection terminals.

A compact version with a mounting width of 7.5″ is also available.

– Only the 19″/6 U subrack is available for combined protection and forecasting functions.

n The machine monitoring function is fully compliant with API 670.

n Standard 19″/6 U subrack for cabinet mounting

n System design ensures that no more than two channels are affected in the event of a card failure; cards can be replaced during operation

n Internal clock synchronized to the system master clock

n Redundant ModBus connections, TCP or serial connections for integrating the Protection Monitor into third-party control systems.

Additional ModBus outputs for forecast parameters

n 16 or 32 trip relay output slots

n Dual channel speed/keypad

n 12 slots for 3 U dual-channel vibration or position monitoring modules with a total of 24 inputs

n 4-20 mA outputs and buffered signal outputs on front and rear panels

n Configurable external alarm output disable and limit increase for each channel

n External power supply unit, no slots required

In every factory, 5% of rotating machines cause production to stop.

 Although your critical machines are fitted with vibration shutdown protection systems to prevent catastrophic failure, is your plant really protected?

What about the shocking repair costs, missed production targets and unfulfilled customer promises associated with tripped or missed trips?

As much as 50% of mechanical failures that lead to downtime are caused by the process, while 90% are predictable or even controllable.

Real-time machine health feedback integrated with process automation allows you to run your plant with confidence.

The CSI 6500 Machinery Health Monitor is designed for process automation and protection system upgrade projects.

Housed in a single chassis, the CSI 6500 combines proven predictive and protective features to provide a complete online machinery monitoring solution.

Emerson is a global leader in integrated process automation technologies and predictive technologies for plant-wide fixed and rotating asset management.

Fully compliant with API 670 standards, the CSI 6500 integrates protection, prediction, real-time performance monitoring, and process automation.

The CSI 6500 is part of Emerson’s PlantWeb digital architecture, which provides enterprise-wide information for real-time decision making.

The CSI 6500 ATG enables protection and predictive capabilities via a system communications card, in addition to Emerson’s unique PeakVue™ technology.

technology, which breaks through the complexity of mechanical analysis to provide a simple, reliable indication of equipment health.

PeakVue filters traditional vibration signals through a single trend, focusing only on shock.

This focus provides a better indicator of the overall asset health of pumps, fans, motors, or any other type of rolling bearing machine.

Familiar Features

System setup is accomplished through Machine Studio configuration software. The user interface has a similar look and feel to other Emerson software modules, making it familiar and easy to use.

Familiar and easy to use. While connected, users can access integrated predictive features.

View Problems in Real Time

The system comes with ATG View, dcs-sis.com a mobile application that receives data from the CSI 6500 ATG via Ethernet and/or a wireless router.

Authorized users can view protection status and health data from anywhere on the plant’s Wi-Fi network, either from a PC or a device of their choice.

Supported devices include Apple iOS and Android phones and tablets.

The ATG view allows reliability professionals to see the overall health of the system, alarm status, external inputs such as bypasses and outputs such as trips and whether they are active.

The CSI 6500 ATG displays all available information for critical devices, such as primary values, trending data, status data, and predictive data (e.g., PeakVue values).

OPC server helps you integrate with third-party systems

For easy integration with third-party systems, the CSI 6500 ATG is the first protection system to include a secure embedded OPC UA server.

The CSI 6500 ATG system meets traditional API 670 certification and is certified for installation in demanding environments that require Class 1 Div2/ATEX Zone 2 certification.

Studies have shown that repairing a machine after it has failed is 50% more costly than predicting failure and planning for the cost of repair.

For users whose budgets are not large enough to purchase both a protection system and a predictive system, obtaining predictive data from the protection system is an incremental step toward improving insight into the health of assets.

ATG View provides asset health information to users anywhere in the plant network.