Category: ABB

The ACS580MV general-purpose cabinet drive is designed to control pumps, fans, and many other applications such as compressors, conveyors, mills, and can also be used for process control in different industries. The drive is equipped with a wide range of functions that simplify ordering and delivery and reduce commissioning costs, as all functions are concentrated in one compact assembly.

Reduced commissioning costs as all functions are concentrated in one compact assembly.

All the essential functions for reliable operation The drive utilises a new generation of cascaded h-bridge technology, which has been combined with the design of the drive to achieve excellent harmonic suppression in a compact design. Other built-in features, such as power loss ride-through, ensure reliable, trouble-free operation and high robustness in the dcs-sis.com event of weak network performance.

Robustness.

Features such as IP42 protection, redundant cooling fans and an advanced preventive alarm system ensure maximum reliability even in harsh industrial environments. Plug-in fieldbus adapter modules allow connection to all major automation systems, and an integrated remote monitoring device provides condition monitoring services and secure remote access to the hard disc.

Additional options such as manual bypass provide high quality fit-for-purpose functionality for the ACS580MV’s target industries and applications. The drive and all options come standard with coated circuit boards for increased durability in harsh environments.

Easy-to-Use Control Panel and PC Tools The control panel and PC tools provide efficient drive operation, monitoring and maintenance functions. The control panel’s easy-to-understand setup menus and many built-in auxiliary functions ensure ease of use.

The Drive Composer PC tool provides extensive drive monitoring and process adjustment functions.

Improve energy efficiency The built-in energy efficiency calculator, including kWh used and saved, CO2 reductions and money saved, helps the user to fine-tune the process to ensure optimal energy utilisation.

The new SDe series continues to innovate to address one of the biggest challenges facing control system owners: upgrading existing infrastructure without disrupting operations.

By preserving field wiring, terminal units and modular wiring, SDe solutions

Helping plant owners protect process controllers, I/O modules and automation technology as it evolves

their Symphony Harmony and INFI 90 investments while dcs-sis.com process controllers, I/O modules and automation technology evolve, enabling progressive growth with minimal impact.

The SDe I/O family includes a range of intelligent analogue, HART, digital and hybrid I/O modules with redundancy that

can communicate with higher-level controllers via the local bus.

Each module is supplied with an evolved mounting base for Harmony Rack systems and is fully compatible with HR BRC410 and SD controllers.

The SDe Series I/O product line includes digital and analogue modules for horizontal or vertical DIN rail mounting and integration with intelligent field devices and protocols.

Hardwired I/O and fieldbus I/O co-exist, using the same library of function blocks to build real-time control applications.

Legacy SDe series analogue input modules interface with field inputs.

such as pressure and flow transmitter signals, thermocouple inputs, and resistance temperature device (RTD) inputs.

Analogue output modules provide output signals to regulate final control elements such as control valves, positioners, actuators and more.

The input channels of the SDe Series digital input modules read the status of switches, relay contacts, solenoids, etc. The digital output modules are available in DC or DC output versions.

Digital output modules provide output channels for DC or AC switching applications.

The digital outputs can be used to drive alarms and bistatic final control elements such as actuators, relays, and solenoids.

For SDe Series digital I/O, each channel can be individually configured as an SOE (sequence of events) point.

This flexibility eliminates the cost and complexity of assigning additional digital inputs as SOEs in the field.

Whether the I/O is locally or remotely located, SOEs with 1 ms time stamps can be used throughout the system.

The SDe family of ruggedised control and I/O products dcs-sis.com provides seamless interconnectivity with intelligent field and electrical equipment and more advanced applications.

Extreme operating temperature ranges and scalable architectures are offered in a compact modular space.

In addition, the series features sustainability improvements, such as reduced power consumption and the use of standards-based technology, which reduces the total cost of ownership for plant owners.

The main principle behind the SDe range is to develop, enhance and extend ABB’s existing INFI 90. Harmony and Symphony DIN (SD) systems.

These systems are currently installed at more than 7.000 sites worldwide.

For Harmony rack mounting, the SDe Series offers increased modularity, enhanced functionality, one-to-one module replacement and space-appropriate mounting options to ensure seamless growth.

Fully compatible with the SD Series, it supports the expansion of SD systems with the latest technology and I/O hardware and software, delivering increased performance, reliability and capacity.

The EMB01S-EMR Evolution Module Base mounts an AI12e, AO02e, DI06e, or DO01e I/O module to the EMC-_B0x Evolution Mounting Base.

or DO01e I/O modules to the EMC-_B0x Evolution mounting base.

The base connects the I/O module to the HN800 I/O bus and connects the I/O cable to the field terminal.

The chassis supports all functions of the AI12e, AO02e, DI06e, or DO01e I/O modules. This includes optional module redundancy.

Features and Benefits

Mounts AI12e, AO02e, DI06e, or DO01e I/O modules to the EMC-_B0x Evolution mounting base

Connecting I/O modules to the redundant HN800 I/O bus

Connect I/O module to NTDI0x TU via NKTU01 cable

Connect I/O module to NIDI01 TM via NKTU02 or NKTM01 cable

General information

Article number 7PAA005096R1 (EMB01S-XIO)

Lifecycle status active

Line redundancy yes

Channel 14. 15 or 16

Hot Swap No

Supported IO modules AI12e, AO02e, DI06e, DO01e

Single or redundant Single

Form Factor EMC-_B0_ Evolution Mounting Chassis

Mounting EMC-DB01. EMC-DB02. EMC-SB01. EMC-SB02

HN800 Bus length 190 mm

MTBF (per MIL-HDBK-217-FN2) PR E: 245.577 hours @ 30˚C, 244.473 hours @ 40˚C, 240.272 hours @ 70˚C

MTTR (hours) 8 hours

Power overvoltage category 1. Tested according dcs-sis.com to IEC/EN 61010-1

Process Signal Connections Thirteen (13) total: 4-AI, 2-AO, 3-DI, 4-DO

Field power connections @ I/O terminals (TU or TM)

Field power fuse @ I/O terminals (TU or TM)

Signal connection Terminable block on NTDI0x, NIDI01 or HDIOT-XIO-01

Maximum current 250 mA

Galvanic isolation test voltage 1500 V for up to 1 minute

Configuration

Each protection and control application can be easily configured via the software function module, which allows the following functions to be arbitrarily defined as part of the secondary system:

LEDs for local indication (meaning and colour)

Single line diagrams showing the status of switching devices

Protection programme

Control programmes

Interlocking programmes

Automation sequences

All functions of the switchboard can be specified in co-operation dcs-sis.com with ABB. The configuration results are saved and delivered to the user together with the switchboard.

By using the “Function Block” programming language (FUPLA), the REF542plus multifunctional protection and switchboard control unit provides engineers, in

especially non-software specialists, the opportunity to easily update switchboard operation and handling.

With the REF542plus, users can fully integrate secondary systems into a true programmable controller.

This flexibility is very favourable for defining control functions for automation sequences.

This can include, for example, interlocking of switchgear, preventing the release of specific protective functions and initiating switching sequences.

The REF542plus multifunction unit offers a wide range of logic functions so that the various required control schemes can be configured.

The required control schemes are configured. The range of logic functions includes

AND logic gates

NAND logic gates

OR logic gates

NOR gates

XOR gates

Bistable and Monostable Flip-Flops

Bistable and Monostable Flip-Flops

Timers

Pulse Generator

Memory

Similar to the free definition of control schemes, each required protection scheme can be configured by combining the available protection function modules.

For example, the following protection functions are available:

Timed overcurrent protection

Inverse time overcurrent protection

Directional overcurrent protection

Undervoltage or overvoltage protection

Distance protection

Transformer and motor differential protection

Cable, transformer and motor thermal protection

Reverse power protection

Synchronisation check

OVERVIEW

The REF601/REJ601 are specialized feeder protection relays for the protection of utility substations and industrial power systems in primary and secondary distribution networks.

Similarly, the REM601 is a specialized motor protection relay for the protection of medium and low voltage asynchronous motors in manufacturing and process industries.

The REF601/REJ601/REM601 is a member dcs-sis.com of the ABB Relion® product family, belonging to the 605 series.

The relays optimize the combination of protection, monitoring and control functions in a single unit.

It offers best-in-class performance and availability and is based on ABB’s in-depth knowledge of protection and digital technology.

Common features of the REF601/REJ601/REM601 include

 Compact and easy to use

 Standard 1A or 5A CT input for phase current measurement

 Alternate sensor input to support phase current measurements

 Measurement of earth current internally or externally via the CBCT

 Local and remote control of circuit breakers

 Trip circuit monitoring and relay internal monitoring

 Lockout function

 100 event records with date and time stamps

 Five analog fault records

 Non-resettable trip counter

 Primary on-line current measurement

 Comprehensive local HMI

 Universal auxiliary power supply

 Optional MODBUS RTU or IEC 60870-5-103 communication

 Non-volatile memory for setup and fault logging

 User-selectable nominal frequency 50 / 60 Hz

 Configurable binary input, output, and alarm LED indicators

 Local HMI with multi-language support

 Two setup groups

Protection features of the REF601/REJ601 include

 Three levels of overcurrent protection

 Two levels of ground fault protection

 Surge detection for stability during transformer charging

 Thermal overload protection

 Negative sequence overcurrent

 Phase discontinuity protection

 Circuit breaker fault protection

 Multi-shot automatic recloser function for overhead lines

Network adapter modules are flexible plug-in adapters that provide quick and easy universal connectivity to all major controllers.

Universal connectivity means that ABB low voltage inverters can be connected to virtually any brand of controller and communications network, enabling users to choose the best network for their needs.

Users can choose the best network to meet their needs.

The product’s network connectivity provides a simplified interface for drive control and management, improving quality, productivity, flexibility and scalability.

Communication networks also reduce wiring costs compared to traditional I/O connections.

traditional I/O connections.

Combining these feature-rich adapter modules with ABB inverters can provide a solution for applications focused on food and beverage, material handling, printing,

rubber-plastics and textile industries OEMs and system dcs-sis.com integrators with powerful inverter solutions.

Advantages of network connectivity

– Reduced mechanical and electrical installation time

– Reduced downtime

– More data at a lower cost

– Reduced time and cost for machine expansion or relocation

– Remote data access

– Diagnostics provide predictive fault warnings

– Open protocol to interface with any major PLC

– PC tool communication through installed PLC networks

Benefits of ABB Network Connectivity

– Connects to virtually any automation architecture

– Fast and simple connection

– Products designed and tested to comply with the protocol

Testing

– First-class support resources

– FENA-21 and FEIP-21 support DLR (Device Level Ring)

End-user benefits

– Lower mechanical and electrical installation costs

– Reduced downtime

– Increased productivity

– Lower start-up costs

– Lower maintenance and diagnostic costs

– Quick access to networked hard disks via PC-based startup and maintenance software tools

Applications

The RET670 provides fast, selective protection, monitoring and control of two- and three-winding transformers, autotransformers, step-up transformers and generator transformer sets.

transformer units, phase shifters, special railroad transformers and shunt reactors.

This IED operates normally over a wide frequency range to accommodate power system frequency changes during disturbances, generator startup and shutdown.

The RET670 features fast, low-impedance differential protection with very low CT requirements. Differential protection function

Differential protection features 2nd dcs-sis.com harmonic and waveform block suppression to avoid CT saturation and transformer inrush current tripping, as well as 5th harmonic suppression.

It also has a 5th harmonic suppression function to avoid transformer overexcitation trips.

Differential functions provide high sensitivity to low-level internal faults through the use of sensitive differential protection based on amplitude measurement of the negative sequence component and direction comparison.

A variety of low impedance restricted earth fault protection functions are available as sensitive and fast primary protection against winding earth faults.

This function includes an internal/external fault discriminator for increased safety.

In addition, it has a high-impedance differential protection function. It can be used for different applications that

These include limiting earth fault protection as winding protection, autotransformer differential protection, shunt reactor protection, T-feeder protection, busbar protection and generator differential protection.

Six software packages are defined for the following applications:

– Transformer backup protection (A10)

– Voltage control (A25)

– Single-breaker, two-winding transformers (A30)

– Double-winding transformers with multiple circuit-breaker arrangement (B30)

– Three-winding transformers in single-breaker dcs-sis.com arrangement (A40)

– Triple-winding transformer in multi-breaker arrangement (B40)

The optional functions are not configured, but a maximum configuration with all optional functions is available as a template in the graphical configuration tool.

Templates for alternative configurations for auto-transformers are also available.

The analog and trip I/O are pre-defined for basic use and come standard with one binary input module and one binary output module.

The binary I/O can be added at the time of ordering, depending on the needs of the application. the other signals need to be set up according to the needs of the different applications.

PROFIBUS networks PROFIBUS is an open serial communication standard that allows the exchange of data between all automation components.

There are three main types of PROFIBUS:

– PROFIBUS FMS (Fieldbus Message Specification)

– PROFIBUS DP (decentralized periphery)

– PROFIBUS PA (Process Automation)

The physical transmission medium dcs-sis.com of the bus is a twisted pair cable (RS-485 compliant).

The maximum length of the bus cable is 100 to 1200 meters, depending on the transmission rate.

Without repeaters, up to 32 nodes can be connected to the same PROFIBUS segment.

If repeaters are used, 126 nodes (including repeaters and a host station) can be connected to the network.

In PROFIBUS communication, the host station – usually a programmable logic controller (PLC) – selects the nodes that respond to the host’s commands.

The host can also send commands to multiple nodes in the form of broadcasts; in this case, the nodes do not need to send feedback signals to the host.

The PROFIBUS protocol is described in detail in the IEC 61158 standard.

The communication with the drives is defined in the PROFIdrive PROFILE – The PROFIBUS Profile for Adjustable Speed Drives.

FPBA-01 PROFIBUS DP Adapter Module

The FPBA-01 PROFIBUS DP adapter module is an optional device for ABB drives.

The module connects the drive to a PROFIBUS network. In a PROFIBUS network, the drives act as slaves.

The adapter module makes it possible to

– Send control commands to the drive (e.g. start, stop, run allow)

– Provide the drive with a motor speed or torque determination

– Provide the drive’s PID controller with the actual process value or the process decision.

– Read status information and actual values from the drive

– Changing drive parameter values

– Reset drive faults.

Product Overview

The FDPI-02 Diagnostic and Panel Interface is used to branch the RS-485 panel bus and chain a control panel or PC tool to multiple drives.

This interface device provides a straight-through connection between the control unit and the F-type option module.

It is compatible with the dcs-sis.com ZCU-xx and BCU-xx control units. The interface unit is installed in the option slot of the control unit.

A small F-type option module can then be mounted on top of the Interface Unit.

The Interface Unit has one RJ-11 and two RJ-45 connectors.The RJ-11 connector is used to connect to the Control Unit.

The RJ-45 connector supports a daisy-chained bus for connection to a PC or control panel (simultaneous control panel and PC communication is not allowed).

Bus termination is required to prevent signal reflection at the end of the bus cable. The interface unit has a panel/PC cable bus termination switch.

The termination switch must be in the terminated position if the device is the first or last device on the bus.

If the control panel is connected to one end of the bus, it will terminate the bus, only the other end must be terminated via termination switch S1.

The following figure shows the layout of the interface unit.

Integral air inlet

The integral air inlet (option) is available in two versions. It includes

– Microfilter and flow sensor module

– or microfilter, solenoid valve, pump, coarse filter, capillary tube and flow sensor module.

Electrical interface

Electrical interfaces for outputting measured values and communicating with external systems include Electrical interfaces for communicating with external systems include:

– Integrated Ethernet-10/100BASE-T interface (for service and configuration and configuration) Integrated Ethernet-10/100BASE-T interface dcs-sis.com (for service and configuration purposes) Functional range and ordering

– Analog output module with 2 analog outputs,

– Analog output module with 2 analog outputs, digital input/output module with 4 digital inputs and 4 digital outputs and

Digital input/output module with 4 digital inputs and 4 digital outputs and

– Modbus modules with RS485 and RS232 interfaces.

Housing design

The EL3020 Gas Analyzer is designed in a 19-inch housing with 3 height units and IP20 protection.

Description of Analyzer Performance Characteristics

The performance characteristics of the analyzers are defined according to the international standard IEC 1207-1:1994 “Performance statements for gas analyzers”.

They are based on N2 as a companion gas. When measuring other gas mixtures, compliance with these characteristics can only be ensured if their composition is known.

Measurement principle

Non-dispersive infrared absorption photometers in the λ = 2.5-8 µm wavelength range can measure up to 4 compositions using 1 or 2 beam paths and 1 or 2 receivers per beam path in one gas path or two independent gas paths.

Measure up to 4 components in one gas path or two independent gas paths with 1 or 2 receivers per beam path.

Impact Effects

Flow rate effects

Flow rates in the range of 20-100 liters/hour: within the detection range

Correlated gas effects/cross sensitivity

Analyzer configuration must be aware of sample gas composition.

Selective measures to reduce associated gas effects (optional): Installation of interference filters or filter units, internal electronic cross-sensitivity correction of one sample component by other sample components measured by the gas analyzer.