Category: ABB

Applications

The RTU component 560NUS04 is an unmanaged plug-and-play 10/100 Mbps Ethernet switch providing four Fast Ethernet auto-negotiation RJ45 ports.

It features automatic MDI/X (automatic crossover detection and correction). The switch is used to distribute Ethernet within the station and to provide Ethernet for the local area network (LAN).

It provides additional ports for local area networks (LANs) and can be used with the rackmount 560MPR01. 560MPR03. and 560SFR02.

Features

For documentation purposes, Ethernet ports are labeled as

No specific uplink port; all ports function identically.

Status indicators show the link and speed status of each port (see “Connectors and Indicators”).

Status indicators show link and speed status for each port (see Connectors and Indicators).

The switch learns the Ethernet address by analyzing received frames.

The frames are analyzed to learn the Ethernet address. The learned addresses are stored in a lookup table (up to 1024

entries), which is used to forward frames only to the correct port.A

received frame is forwarded to all ports, but the receiving port

forwards to all ports if it is broadcast or multicast or if the destination address is not found in the lookup table.

The destination address is not found in the lookup table. If an entry in the lookup table is not refreshed by an incoming frame with a specific source

the entry in the lookup table is not refreshed by incoming frames with a specific source, it is aged out for up to 300 seconds.

– Medium-range (IR) SFPs with transmission distances up to 10 kilometers

– Suitable for all applications with SFP slots

– Duplex LC connector/single mode fiber

– Monitors optical signal quality/alarms Alerts prior to link loss

Applications

This Intermediate Reach (IR) SFP is a pluggable optical transceiver for fiber optic transmission lines up to 1.5 meters.

transceiver for fiber optic transmission lines up to 10 km.

10 km range. No minimum attenuation required.

This SFP type supports monitoring of receiver

input power as well as transceiver temperature and voltage (via DOM (Digital DOM)).

This SFP type supports monitoring of receiver input power as well as transceiver temperature and voltage (via DOM (Digital Optical Monitoring)).

Mechanical Form Factor and Electrical Interface

are compatible with the Multi-Source Agreement (MSA).

In addition, with this SFP type, optical signal quality and attenuation can be monitored.

quality and attenuation are monitored (e.g., the host supports SNMP). Signal Quality

Signal quality thresholds can be defined so that alarms can be raised before the optical link is broken (due to optical signal quality thresholds).

so that alarms can be raised before an optical link is lost (due to material deterioration or similar).

Features

Ethernet ports are labeled 1 to 4 for documentation purposes.

SDSL ports are connected via the backplane.

There are no specific uplink ports. All ports are functionally identical.

The link and speed status of each Ethernet and SDSL port is indicated by status LEDs (see “Connectors and Indicators”).

The switch learns Ethernet addresses by analyzing received frames and stores them in the query.

The switch learns Ethernet addresses by analyzing received frames and stores them in a lookup table (up to 2048 entries),

used to forward frames only to the correct port. If the frame is

widecast or multicast, or the destination address is not found in the lookup table, the received frame is forwarded to the correct port.

then the received frame is forwarded to all ports except the receive port.

Receive port. If an entry in the lookup table is not refreshed by an incoming frame with a specific source address

then it is aged out for a maximum of 304 seconds.

Maximum 304 seconds (default, configurable).

For IEEE 802.1Q VLAN frames, the switch can be configured in VLAN or transparent mode. In transparent mode

the switch does not change any frames or frame TAGs; in VLAN

mode, the switch can be configured to support a variety of applications, such as

trunking or access ports.

Applications

The RTU component of the 560NMS34 is a managed, plug-and-play Layer 2 switch.

Provides 4 Fast Ethernet auto-negotiation with automatic MDI/X (automatic crossover detection and correction)

RJ45 ports and a two-wire SDSL port for dedicated copper. It can be used with Rack Models 560MPR01. 560MPR03. and 560SFR02.

The switch is used to distribute Ethernet within the station via the RJ45 port.

The switch is used to distribute Ethernet within the station via the RJ45 ports.The SDSL port can be used to connect to stations up to a maximum distance of 20 km (0.8 mm diameter copper cable).

If an entry in the lookup table is not refreshed by an incoming frame with a specific source address

then it is aged out for a maximum of 304 seconds.

Maximum 304 seconds (default, configurable).

For IEEE 802.1Q VLAN frames, the switch can be configured in VLAN or transparent mode. In transparent mode

the switch does not change any frames or frame TAGs; in VLAN

mode, the switch can be configured to support a variety of applications, such as

trunking or access ports.

The switch will support quality of service if it uses an IEEE 802.1p-compliant frame format.

The switch can support quality of service if the frame format is IEEE 802.1p compliant. The switch can divide frames

into up to four queues, which can be configured as priority queues or weighted fair queues.

The switch uses a 5 V supply voltage, which can be set as the internal RTU power supply or via a jumper.

It can be set to internal RTU power or external power via jumpers.

The components themselves, the Ethernet ports, as well as the SDSL

connections and RS232 interfaces are hot-swappable.

Use the 560NMS24 unit as a repeater for longer distance transmission.

Communication module for RTU560 with 32-bit CPU

– 2 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

Applications

The 560CMR01 Communication Unit is one of the CMU modules of the RTU560 product family.

Its main tasks are

– Managing and controlling the I/O modules via the serial I/O bus interface.

– Read process events from the input modules.

– Send commands to the output modules.

– Communicate with the control system and the local HMI system via the serial interface (RS232) and the Ethernet 10/100BaseT interface.

– Communicates with sub-RTUs, IEDs, or multimeter devices via interface (RS485) and Ethernet interfaces.

– Manages the time base of RTU560 product line stations and synchronizes I/O modules.

– Handles the dialog between the RTU560 product line and a web browser through the LAN interface.

Within the RTU560 chassis, the board occupies . The communication unit handles communication protocols based on Ethernet and UART characters.

The unit is equipped with a battery-buffered real-time clock (RTC).

The unit is available in two versions:

– R0001: with standard network security

– R0002: with security chip with advanced network security features

Features

GPS signals can be reliably received in the following situations

The antenna is mounted in a position where at least one satellite can be received. Under normal conditions

it can receive four satellites. When the

the antenna is mounted on top of a building so that it can “see” most of the sky.

The GPS receiver calculates the position of the satellites as it receives their signals and

synchronizes with the GPS as it receives information from the satellites.

information from the satellites. Once it has calculated its position

it begins to synchronize the RTU by

generating minute pulses and sending the absolute time

absolute time to the RTU560 CPU via the RTU system bus.

The communication unit (CMU) synchronizes itself to the

MIN1 via the leading edge of the minute pulse.

The CMU reads the time and date via the RTU

The CMU reads the time and date via the RTU system bus.

If the GPS signal is interrupted, the clock on the 560RCR01 will continue to operate.

The clock on the 560RCR01 will continue to operate using a high precision quartz clock. The built-in battery allows the

The built-in battery allows the 560RCR01 to continue to operate (≥ 10 years), even when the RTU station is turned off.

Continued operation (≥ 10 years) even when the RTU station is turned off. Upon power-up

The RTU560 enters the valid time immediately.

Applications

RTU560 product line units can be synchronized with the standard time of the longwave transmitter DCF77 using the module 560RTC02.

The RTU560 reads the time and date from the module 560RTC02 and synchronizes its internal clock with standard time via minute pulses.

The RTU560 synchronizes its internal clock with standard time by means of minute pulses. The use of the module 560RTC02 ensures that the indications of several end devices are synchronized when they contain time information.

Features

The longwave DCF 77 transmitter can be reliably received within a distance of approx. 1500 kilometers from Frankfurt/Main in West Germany, as well as in many parts of Europe.

If the reception level is sufficient, the module 560RTC02 will synchronize with standard time and receive the date and time within three minutes.

The communication unit (CMU) is synchronized with DCF 77 via the MIN1 pulse front. the CMU reads the time and date via the RTU system bus.

In the event of radio interference or DCF 77 interruption, the clock on the 560RTC02 will continue to use a high precision quartz clock. The internal condenser allows the

560RTC02 to continue to control the clock (approximately 150 hours), even when the station is turned off. Upon power-up, the RTU560 will have valid time immediately.

If the DCF 77 signal fails for more than 2.5 hours or the 560RTC02 is not synchronized, the alarm relay contacts close.

In addition to the minute pulse output for RTU560 synchronization, there is also a minute pulse output which is connected to the module via an optocoupler (MIN2).

The time, date and status can be read out every minute via the serial data output interface RS232.

Four light-emitting diodes on the front panel of the 560RTC02 real-time clock are used to indicate the following operating states:

– ST: Brief board alarm

– FR: Free-running 560RTC02 not synchronized with DCF 77

– CD: Carrier Detect Carrier Detect

Receiver signal strength level; optimal positioning of the antenna for maximum reception

– MN: Pulse per minute blinking

The ABB Air Control Unit (ACU) is a high-performing and costefficient air flow controller for paint applications that is easy to integrate into new and existing installations. This extremely accurate and reliable unit controls air flow, enabling paint atomizers an incredibly fast response time, at an even lower working pressure than existing solutions.

Lightweight and compact, the ACU can be installed directly on the paint robot arm of both IRB 5400 and IRB 5500. As compared to the PPRU which is mounted inside the pneumatic cabinet on the IRB 5500, situated outside the spray booth. 

The new ACU design gives you faster response time plus stable and uniform air flow.

Optimize your paint process with the ACU to get access to all the benefits and significant paint- and energy savings.
Paint savings with IPS

With the new ACU‘s millisecond response time you can now take full advantage of BB’s IPS system, designed to save paint. High acceleration painting robots combined with fast process regulation provide optimum use of paint material. In short, IPS reduces your cost to make you more profitable.

Quick and easy replacement 

The ACU replaces MAC-kit PPRU units on S4P, S4P+, and IRC5P paint robots. The replacement may require some adjustments for older generations. The ACU is a plug-andplay solution with pre-calibrated settings, easily fine-tuned or customized, ensuring an extremely accurate and stable overall performance.

Other benefits

− Mounted in the rear part of IRB 5500. near the atomizer

− EX-encapsulation

− Lightweight and compact, can be mounted on all robots

− Less internal pressure drop

− Built-in close loop regulation

− Modular plug-and-play design, easy and quick to install

− Supports ABB‘s StayOnTM and NoPatchTM concept

− Perfect for pattern control in Bell atomizers

− Replaces all previous obsolete control units

The Millmate Controller 400 is designed to provide many features while being highly user friendly.

The MC 400 covers most mechanical arrangements. This means that the user only needs to follow step-by-step instructions to set up the controller and get the correct rolling force measurements.

. Predefined standard measurement modes .

. Built-in load cell table .

. Filtering times from 1 to 2000 ms .

. Easily configurable analogue/digital inputs/outputs

. Level Detectors

. Step Detectors

. Unit selection (N, kN, MN, kp, t, lb, T) .

. Self-diagnostic test system including sensor test

Data

External connections:

. Excitation current for load cell

. 2 or 4 analogue inputs for load cell signals.

.4 analogue outputs, voltage or current

.8 digital inputs for control signals

.8 digital outputs

. +.8 digital outputs .

. Ethernet connection for service and multiple control units .

.2 serial interfaces type RS-232 for external displays, controls, etc. .

. 1 serial interface type RS-485 for external display .

. High-speed Profibus (optional)

Type of course and methodology

This course is delivered by an instructor, with approximately one-third of the course consisting of hands-on activities.

Trainee Profile

This training is intended for end-user analyser technicians, operators or engineers responsible for operating the PGC2000 process gas chromatograph.

Prerequisites

This course is an introductory level course designed for those who are new to this analyser system or need refresher training.

Course Objectives

Upon completion of this course, the participant will have a basic understanding of the fundamental operation of the PGC2000 process gas chromatograph.

Key Contents

– Basic Sample Systems

– Basic gas chromatography

– Analyser operation

– Controller section

– Oven section