Category: ABB

The MBGAS-3000CH FT-IR process analyzer offers

significant advantages over alternative technologies

for analysis in process gas streams. Measurements

are performed in real-time and multiple gas components can be measured simultaneously, with no

requirement for carrier or reference gases. Installation

is straightforward with minimal sample handling system.

The MBGAS-3000CH is used with the FTSW100

process software specifically designed by ABB to

meet the rigorous requirements of industrial

process environments.

FTSW100 offers several communication options for information exchange with

plant control systems, thus providing the

flexibility and functionality that are a trademark

of ABB process analyzers. 

Compared with other analytical techniques for

process gas measurements, the use of the

MBGAS-3000CH leads to an overall reduction in

maintenance cost as carrier gases and test gases

are not required for analyzer operation. Multiplepoint measurements can be performed with the

addition of a sample manifold greatly reducing the

analysis cost per sample point. Preventative

maintenance is simple and is typically only required

every 3 years, eliminating the need for on-site expertise.

MBGAS-3000CH features

The MBGAS-3000CH is designed for continuous

24/7 operation without need for operator intervention.

A comprehensive health monitoring program

runs continuously in the background to ensure that

all measurements are correct at any time. Efficient

optics of the MBGAS-3000CH provide an excellent

signal-to-noise performance, so that the detector

does not require cooling for extra-sensitivity.

This greatly enhances the reliability and simplicity

of the FT-IR measurement compared with process

analyzers that require liquid nitrogen-cooled or

Stirling-cooled detectors. Furthermore, all optical

components are non-hygroscopic therefore avoiding moisture damage, eliminating the need for

desiccant and reducing maintenance requirements.

The MBGAS-3000 is a gas analyzer based on Fourier Transform infrared (FTIR) technology

with excellent stability, sensitivity and photometric accuracy.

The instrument is suitable for multi-component content analysis,

can simultaneously measure the concentration of up to 25 gases, and has a high resolution,

which can effectively reduce and eliminate interference between gases.

In addition, it has a hot/wet operation capability to maintain the authenticity of the

sample gas and is able to measure water-soluble gases such as HCl, HF and NH3.

The MBGAS-3000 offers a wide range of analytical capabilities, including simultaneous analysis of up to 25 components;

High resolution; High stability and accuracy; Hot/wet operation;

Maintain the authenticity of the sample gas; Measurement of gases readily soluble in water;

ntegration of calculation and data collection.

In addition, the instrument also has the characteristics of modular design, convenient field maintenance,

small debugging and maintenance workload, reliable software design, pre-set multi-component analysis program and so on.

The instrument is widely used for predefined analysis of combustion monitoring processes,

focusing on areas such as waste incineration, process and power emissions.

It meets the high-end analytical performance requirements of emissions monitoring

regulations and is capable of meeting the performance requirements specified in EN15267-3:2008-3.

In emissions monitoring, the instrument is integrated into a continuous emissions

monitoring solution with excellent stability and accuracy.

In summary, the MBGAS-3000 is a high performance gas analyzer for a wide range of applications

with outstanding stability, sensitivity and photometric accuracy.

It can measure the concentration of multiple gases simultaneously and has features

such as high resolution and hot/wet operation capability.

In addition, the instrument also has the characteristics of modular design,

high software reliability, easy maintenance and use.

Overview

Dedicated Solution for Monitoring Gases

This instrument can easily be integrated into a continuous emission monitoring solution.

Based on Fourier-transform infrared (FTIR) technology, the MBGAS-3000 Analyzer provides exceptional

stability, sensitivity, and photometric accuracy.

• Based on hot/wet sample extraction. No sample treatment other than dust filtering required.

Maintain sample integrity with no need for sample dilution.

[NOTE: Can be interfaced with existing dry sample systems.]

• High-end analytical performance that complies with emission monitoring regulations.

Pre-defined analysis for combustion monitoring processes with focus on waste incineration, process, and

power emissions.

• Minimum commissioning time – design target for single-point calibration per gas range – including

water.

Flexible, with the multi-range support capabilities.

• Low maintenance costs thanks to the long-lasting IR source, field serviceable modules, and

maintenance-free interferometer.

• Fast response time due to the long and short path cell low-volume design.

• Highly reliable analyzer with state-of-the-art embedded software implementation.

• Simplified integration: Wall or 19” rack mount (rack mount may require adjustment).

• Modular design for in-field serviceability.

• Minimal commissioning and maintenance.

• Robust software design for very high reliability.

• Pre-defined multi-component analysis for emission monitoring.

• Designed to meet performance requirements in compliance with standard EN15267-3:2008-3.

• Unit reports calibrated engineering values with embedded processing.

Type designation

This is the unique reference number that clearly identifies

your drive by construction, power rating voltage and selected

options. By type designation you can specify your drives from

the wide range of available options, customer specific ones

are added to the type designation using the corresponding +code.

Functional safety

The ABB functional safety solution complies with the

requirements of the new European Union machinery directive

2006/42/EC. This directive is associated with standards

like IEC 62061 (Safety Integrity Level) and ISO 13849-1

(Performance Level), which require both a documented and

proven safety performance and lifecycle approach to safety.

Safe torque-off (STO) is a certified solution offering SIL2 and

PL d (Cat.2) safety levels.

ABB drives can be provided, as an option, with the safe

torque-off function. Safe torque-off (STO) can be used for

the prevention of unexpected startup and represents a

cost-effective and certified solution for basic safety. Other

safety functions for cabinet-built drives include Safe Stop 1

(SS1) and Safely-Limited Speed (SLS), which can be used to

achieve SIL2 or PL d (Cat.2) safety levels.

Industrial design

ABB industrial drives are designed with current ratings to

be used in industrial environment for applications requiring

high overloadability. The heart of the drive is DTC, direct

torque control, that provides high performance and significant

benefits: e.g. accurate static and dynamic speed and torque

control, high starting torque and long motor cables. 

Builtin drive options make the installation work fast and easy.

The robust enclosures and cabinets, with a wide range of

enclosure classes, as well as power terminals, are designed

for harsh environments.

One of the most significant design criteria of ABB industrial

drives has been the long lifetime. Wearing parts such as fans

and capacitors have been selected accordingly. This means

– together with extensive protection features – excellent

reliability in the demanding industrial market.

Single drives

The single drive configuration contains a rectifier, DC link and

an inverter in one single AC drive unit.

The single drives are complete AC drives that can be installed

without any additional cabinet or enclosure. The single drives

are available as wall-mounted, free-standing and cabinet-built

constructions. The protection degree of the single drives is at

least IP21, and higher protection degrees are available as an option.

ABB industrial drives

ABB industrial drives are designed for industrial applications,

and especially for applications in process industries such as

the pulp & paper, metals, mining, cement, power, chemical,

and oil & gas. ABB industrial drives are available both as

complete AC drives and as modules to meet the requirements

of the users, OEMs and system integrators. These drives are

highly flexible AC drives that can be configured to meet the

precise needs of industrial applications, and hence orderbased configuration is an integral part of the

offering. 

Thecomplete drives and drive modules cover a wide range of

powers and voltages, including industrial voltages up to

690 V. ABB industrial drives come with a wide range of builtin options. 

A key feature of these drives is programmability,

which makes adaptation to different applications easy.

ABB drives can be provided, as an option, with the safe

torque-off function. Safe torque-off (STO) can be used for

the prevention of unexpected startup and represents a

cost-effective and certified solution for basic safety. Other

safety functions for cabinet-built drives include Safe Stop 1

(SS1) and Safely-Limited Speed (SLS), which can be used to

achieve SIL2 or PL d (Cat.2) safety levels.

These make your new controllers able

to use ABB’s new S800 I⁄O system and

easily able to communicate, with other

external controllers, with ABB’s variable

speed motor drives and with smart

motor-control centers.

• More backup redundancy available,e.g.:

– Smarter solution to CPU redundancy,

eliminating critical, common, components,

– Full dual redundancy, covering,

media and communication in interfaces,

for S100 I/O and Advant Fieldbus 100.

• A self-tuning, adaptive process controller

(AC 450) that makes short work out

of setting up control loops accurately

and responsively, even in difficult applications.

• Fuzzy logic control, a control method

based on degrees of truths as opposed

to conventional binary logic that only

recognizes two states: true or false.

A control strategy that is often able to

untangle elegantly control problems

that are difficult to solve in other ways.

• Windows NT-based engineering tool,

You save money; StepUp includes:

• attractive prices on controller cabinets

with all the hardware and software required.

StepUp is program of ABB’s for upgrading

older process control equipment to the

latest Advant OCS solutions at particularly

favorable terms. The theme of the program

varies from time to time; this time the turn

has come to users of MasterPiece 200⁄1

controllers to upgrade to the latest Advant

Controller 400 series process controllers, at

substantially reduced prices.

You gain performance; Count on three to

five times the speed of your current

machine(s) (vs. Advant Controller 450) and

multiple amounts of more memory.

Higher processing speed and more

memory means more work done faster, as

well as more space for trend data storage.

You gain functionality; Advant Controller

400 series offers a number of important

functional improvements, e.g.:

• Support for a number of new, popular

communication protocols, e.g. Advant

Fieldbus 100, Profibus DP, LONWorks

and Allen-Bradley’s DF1.

Rethining usability

MicroFlex e190 breaks the mould of similar products

by rethinking usability throughout the product life

cycle. MicroFlex e190 introduces a simpler approach

to selection, installation, operation and maintenance.

Small improvements that all add up

MicroFlex e190 adds numerous improvements to the

MicroFlex series, such as side by side flush mounting and a removable memory unit to prepare drive

settings off-site or move settings from one drive to

another. MicroFlex e190 supports all major Ethernet

protocols (software selectable).

Absolute precision and performance

When matched with e-Series servo motors MicroFlex

e190 provides highly dynamic acceleration through

300% peak torque, with high resolution feedback

as standard for absolute performance and productivity.

Powerful motion option

With features such as a second encoder input, an

encoder output, and optional motion programming,

applications such as electronic gearing, CAM, flying

shear, labelling and registration control can easily be

implemented without the use of an external

controller, making it far more versatile than other drives in its class.