Month: June 2025

HMI560: New module 560HMR01

Integrated HMI for a reliable and convenient system overview

The new 560HMR01 makes station control on RTU racks very simple and convenient:

The integrated PC module offers a wide range of monitoring, diagnostic and maintenance functions.

RTU560 communication module with 32-bit CPU

– 6 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

New HMI module for the RTU560 product line ABB’s RTU560 product line offers the 560HMR01.

an integrated human-machine interface (HMI) board that requires no extra space, no extra power supply, and no external PC.

The 560HMR01 comes with firmware and Windows 7 operating system in a rugged, space-saving design.

The integrated HMI functionality provides extensive diagnostic and maintenance capabilities to ensure reliable system operation.

Features

The ARM cortex A8 controller AM3352 is used to implement the real-time operating system. 560CMR02 is responsible for the interface management, event processing, and internal database.

The 560CMR02 is responsible for interface management, event processing, and internal database. The controller acts as a master for the SPB I/O bus (Serial Peripheral Bus). the RTU560 is synchronized with the time base provided by the 560RTC0x.

Time information from the 560RTC0x is provided to the 560CMR02 on the subrack backplane.

System-related configuration files are stored on a non-volatile flash memory card (Removable SD Card™) to ensure that the system configuration is valid after a power-on reset (PoR).

The battery buffer RTC is used to maintain accurate time in the event of a power failure.

The communication unit provides the following interfaces:

– Communication ports 1 … Communication ports 1 … 6 (CP1 … Communication ports 1 … 6 (CP1 … CP6): RS232C or RS485 serial interface with RJ45 connector CP1 and CP2 can be configured independently of each other as SPB I/O bus interfaces for the front end.

– Ethernet interfaces 1 and 2 (E1 and E2): 10/100BaseT with RJ45 connectors.

– USB 2.0 device interface for diagnostics and maintenance.

– The SPB I/O bus connects directly to the backplane connector.

Remote Terminal Unit – Datasheet

Communication Unit 560CMR02 RTU560 Product Family

RTU560 communication module CPU with 32-bit CPU

– 6 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

Remote Terminal Unit – Datasheet

Power Supply 560PSR00 RTU560 Product Family

Power supply units for RTU560 racks

– Input voltage: 24…. .60 V DC

– Output voltage: 5 V and 24 V DC

– Suitable for 560MPR03/560SFR02

Power supply unit 560PSR00 for RTU560 racks

The power supply unit 560PSR00 provides two supply voltages (5 V DC and 24 V DC) for the RTU560 subracks 560MPR03 and 560SFR02.

The output power is sufficient to power up to 8 communication units (560CMR01/02) in the subrack.

For project configurations with high availability requirements, redundant power supplies can be configured.

In this configuration, two power supply units 560PSR00 operate in parallel mode.

If one of the power supplies fails, they can take over the entire load. Only power supplies of the same type and size can be used for redundant operation.

The 560PSR00 power supplies are available in the following models (specifications):

– R0001 Input range 24 … 60 V DC (-20%… +15%)

Features

The power supply unit 560PSR00 has the following features and functions:

– Potential isolation between input and output

– Natural convection cooling

– Electronic power limitation at the output

– Short-circuit protection at the outputs

– Overvoltage protection on the inputs

– Reverse voltage protection on inputs

– Parallel operation, monitoring of redundant power supply configurations

– Controlled load balancing in redundant operation

– LEDs for monitoring the output voltage

– Alarm indication in the event of a fault

– Withstands input voltage interruptions of up to 50 ms

Power supply unit for RTU560 racks

– Input voltage: 110…. . 220 V DC

– Output voltage: 5 V and 24 V DC

– Suitable for 560MPR03/560SFR02

Application: Power supply unit 560PSU01 for RTU560 racks

The power supply unit 560PSU01 provides two supply voltages (5 V DC and 24 V DC) for the RTU560 subracks 560MPR03 and 560SFR02.

The output power is sufficient to power up to 4 subracks of communication units (CMUs).

For project configurations with high availability requirements, redundant power supplies can be configured. In this configuration, the two power supply units 560PSU01 operate in parallel mode.

If one of the power supplies fails, they can take over the entire load. Only power supplies of the same type and size can be used for redundant operation.

The power supply unit 560PSU01 is available in the following models (specifications):

– R0002 Input range 110 … 220 Vdc (-20%… +15%)

Characteristics

The power supply unit 560PSU01 has the following features and functions:

– Potential isolation between input and output

– Natural convection cooling

– Electronic power limitation at the output

– Short-circuit protection at the output

– Overvoltage protection on the inputs

– Reverse voltage protection on inputs

– Parallel operation, monitoring of redundant power supply configurations

– Controlled load balancing in redundant operation

– LEDs for monitoring the output voltage

– Alarm indication in the event of a fault

– Withstands input voltage interruptions of up to 50 ms

Power supply unit for RTU560 racks

– Input voltage: 48…. Input voltage: 48…220 VDC

– Output voltage: 5 V and 24 V DC

– For 560MPR03/560SFR02

Power supply unit 560PSU02

The power supply unit 560PSU02 provides two supply voltages (5 VDC and 24 VDC) for the RTU560 subracks 560MPR03 and 560SFR02.

The output power is sufficient to power subracks with up to 8 Communication Units (CMUs).

For project configurations with high availability requirements, redundant power supplies can be configured. In this configuration, two 560PSU02 power supply units operate in parallel mode.

If one of the power supplies fails, they can take over the entire load. Only power supplies of the same type and size can be used for redundant operation.

The power supply unit 560PSU02 is available in the following models (specifications):

– R0001 Input range 48 … 220 V DC (-20%… +20%)

Characteristics

The power supply unit 560PSU02 has the following features and functions

The 23BE40 can process the following types of signals:

 16 time-stamped single indications

 8 time-stamped dual indications

 2-step position information with 8 bits per step

 8/16-bit digital measurement values

 8/16 bit string information

 16 pulse counters (max. 25 Hz)

These modules require the 560PSU40/41 power supply.

Features

All inputs are potentially isolated via optocouplers. If a common loop is required, this can be realized with the external short-circuit connector supplied.

Inputs 1 … 8 have current sources for oxide film disconnection. These current sources are active within 10 ms of the input signal.

If the input signal changes more frequently than every 30 seconds, the on-time of the current sources is reduced.

Input currents of the 1.5 mA type are chopped to minimize power dissipation. As a result, the average input current is reduced to 0.4 mA.

The average input current and the oxide disconnect current remain constant over the input voltage range. The light emitting diodes are divided into two columns. the LEDs follow the input directly.